Wire Arc Spray Technology 2012 Equipment and Material

Wire Arc Spray Technology 2012 Equipment and Material Solutions For Your Applications

Arc Spray Systems System BP-400 8835 8830 Co. Arc 9935 Co. Arc Type Push Pull/Push-Pull Wire Size 1. 6, 2. 0, 2. 3 or 3. 2 mm 1. 6, 2. 0 or 2. 3 mm 1. 6 mm = 1/16” 2. 3 mm = 11 ga. 3. 2 mm = 1/8”

BP-400 Features: • Light-weight, push type gun – Simple Construction – Designed for Hand-held or machine mounting • Reliable, robust control console and push drive • 400 Amp power supply

BP-400 • Application versatility with a low weight gun – less than 1. 4 kg. (3 lb. ) • Able to spray 3. 2 mm wire • “Line tracker” optional for tube mill applications

Model 8830 MHU “The System Which Defined TAFA” Features: • Proven, pull type gun – Air operated wire drive motor – Amperage control (spray rate) at the gun • “Unbundled” Functionality • Simple operation • 400 Amp power supply – Gun rated to 350 Amps

8830 MHU • • Reliable in all applications Over 3000 units sold Optional ID gun Hand held or machine mount capability • Able to withstand extremely harsh environments

Model 8835 MHU Features: • Pull type gun – DC Electric wire drive motor • PLC controlled console • 400 Amp power supply • Gun rated to 350 Amps • Designed for automated setups • Robust construction Reliable in all applications

8835 MHU • Integratable in most automated setups • Outstanding coating quality – Arc. Jet® is standard feature • A favorite in dimensional restoration of: – Aviation components – General Repair

Arc. Jet Spray Attachment • Introduced in 1992 (Aircraft) • Retrofit for our 8830 & 8835 spray guns. • Increases particle velocity • Narrower spray pattern • Microstructures meet aircraft quality standards. – Approvals at major OEM engine mfgs. (Bulletin 2. 1. 0. 1)

“Co. Arc™” 9935 Spray System Features: • Pull or push-pull type guns – Operates 8830, and Advanced 9935 Arc Spray guns • PLC controlled • Touch-screen operator interface • DC servo-motor drive • Designed for hand-held or automated set-ups • Stand alone or unbundled capability • Integrates to robot and safety interlock systems • Closed-Loop Control • Spray head pressure • Spray head voltage • NEW 400 Amp power supply

Features Ø Rugged “touch screen” OIT and PLC Ø Detachable front OIT panel can operate up to 100’ away (optional) Ø Controlled gun “head pressure” – ensures repeatable coatings regardless of supply pressure Ø Controlled gun voltage -- ensures optimum voltage setting regardless of power cable length Ø NEW TAFAGlide Wire Delivery System Ø TCV 400 Power Supply heavy duty transformer, lower operating voltage and less fume and dust Ø Recipe storage Ø Programmable security levels Ø Maintenance scheduling Ø Wire usage counter

Co. Arc Options Optional features include: Ø “Unbundled Capability Ø Additional OIT cable lengths up to 100’ (30 meters) Ø Data collection package for continuous process monitoring and improvement

9935 Advanced Arc Spray Gun Operates exclusively with Co. Arc console Ø Combines rugged 8835 reliability with high-flow capability of 9000 gun Ø Various air caps for fine to coarse atomization Ø Machine mount or hand spray capable Ø Capable of spraying 1. 6 mm or 2. 0 mm wire Ø Monitored “head pressure” to ensure repeatable coating quality Ø High atomizing gas flow capability (up to 80 cfm [38 l/sec]) for extremely dense coatings

TAFAGlide Wire Delivery System • State of the Art Technology – Significantly reduces resistance – Increases wire feed stability – Eliminates the need for expensive “Push-Pull” technology

TAFAGlide Wire Delivery System • Proven Reliability – Onsite Boiler Panel repair using TAFA 45 CT – 10, 000 lb (4, 536 kg) of material sprayed without interruption – Suitable for any work environment

TAFAGlide Wire Delivery System Application Field Test • Wire sprayed – TAFA 73 MXC (Ni. Cr. Al) • TAFAGlide wire delivery system installed • Benefits – Elimination of push drive – Highly stable wire feed – Increased coating consistency

Accessories • Model 839 & 989 ID Sprayer • Model 839 S & 989 S Straight Ahead Extension • Remote Wire Reel Holder • ID Gun for BP-400 – Straight ahead – Angled • Line Tracker for Tube Mill Applications

Equipment Is Important But… The Wire Is Critical • We are the world leader in the development of wire coatings to solve customer problems. • We stock over 40 standard wires and we can react quickly to customer requests for special alloys.