WESTERN KAZAKHSTAN INVESTMENT FORUM PRESSURE VESSELS WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012
EQUIPMENT WORKING UNDER PRESSURE Oil & Gas Plants have following equipment installed : Ø Vessels/Separators/Heat exchangers ~800 WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012
MATERIAL CONSUMPTION The highest material consumption is concentrated during Total Shutdown periods (currently every 2 years) Commodities Separators Tanks, Heat Exchangers, Pressure Vessels WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012 Annual Consumption Spares QTY Sum with spare capital 4, 500 $470, 000 28, 400 $2, 750, 000
SPARES & MATERIAL DETAILS Spares & Materials are vital to the safe and continuous production and export of Hydrocarbon Products Commodities Material/ Spare Separator; Tanks, HE, Pressure Vessel GASKETS Separator; Tanks, HE, Pressure Vessel BLINDS Separator; Tanks, HE, Pressure Vessel STUD BOLTS Insulation SHEET, ALUMINIUM WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012 Annual Consumption (EA; m) 19, 000 10, 000 1900
TECHNICAL REQUIREMENTS FOR MATERIALS & EQUIPMENT Field facilities are constructed to ASME specifications Pressure Vessel shall be fabricated in accordance with following standards and codes - API 660, API 661, API 662, ASME SECT 1, ASME Sect VIII Div 1, ASME SECTION II PART A, ASME SECTION II PART B, ASME SECTION II PART D, ASME SECTION VIII DIV 2, ASME SECTION IX, ASME B 16. 5, ASME B 16. 20, ASME B 16. 47, Ro. K Regulations for Design & Safe Operation of Pressure Vessels, GOST 12. 1. 007 -76, GOST 1424989 Heat Exchangers - ASME Sect VIII Div 1, API 660 5 th Edition, EEMUA 143, TEMA Standards 8 th Edition, API 661 4 th Ed, Ro. K Regulations for Design & Safe Operation of Pressure Vessels, BS 2050, GOST 12. 2. 00391 SSBT, GOST 14249 -89, EEMUA 140 Materials are specified to meet requirements of NACE WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012
Contractor / Supplier Expectations Piping Bulks / Valves / Special Items Ø Coating/Painting Ø Maintenance Documentation Ø Spare Parts Ø Inspection & Quality Control Documentation Ø Permissible Micro Alloy Requirements (only applicable to Welded Components) Ø Tagging & Marking Ø Documentation & Certification Ø Export Packaging & Protection WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012
CHALLENGES TO SUPPLIERS ü Management of supply chain ü Quality control ü Availability of all required supporting documents (licenses, certificates, test results) in accordance with Ro. K legislation ü Contractor competency ü On time delivery ü Equipment & materials fit for purpose ü 24 hour availability ü Reliability ü Warranties & guarantees WESTERN KAZAKHSTAN INVESTMENT FORUM AKTAU, SEPTEMBER 2012
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