WELCOME
Part 1: Company Profile Kunshan Bonteck Established in July, 2003 500 people Established in Dec. 1987 Head office in Taipei TWN Dongguan Bonteck Established in Jan. 2001 915 people
Dongguan Bonteck Total : 915 poeple
Organization Chart General Manager Vice Manager QMS Rep. R & D Dept. M. E. E Q. C Dept. Die-casting Dept. D. C. C Tooling Sec. QC Sec. for Die-casting Prod. Eng Sec. Product Dept. Metal Stamping Sec. A´ssy Sec. Sales Dept. Domestic Sec. Overseas Sec. Admin. Dept. Gen. Affairs Sec. Customs Affairs Sec. M´fg Sec. T. D. C QC Sec. for A´ssy Financial Sec. Prod. Contl Sec. Logistics Sec.
Turnover /Dongguan Bonteck
Application filed of Products 7% (Other) 5%(Lighting) 12%(Auto) • 76% for 3 C Parts 76% (3 C) • 12% for Auto Parts • 5% for lighting Parts • 7% for others
AL. Casting Parts For LCD TV For LCD Display For Auto / Lighting
Zinc-Casting Parts For LCD Display For Notebook Parts
Major Customers v Ben. Q ( For Dell) v Fagerhult ( in Sweden, For Lighting) v Foxcnn ( For EMC) v Liteon (For Dell / HP / IBM / PHILIP) v Primax ( For Computer/Communication Accessories) v Protex ( For Auto Parts) v Tatung ( For HP ) List in alphabetical
Part 2: Developing & Tooling Design Tools: • Auto Cad • Pre E Solid work • Flow Analysis
Tooling Equipment
Tooling Ability v Designing v M’tl preparing v Rough Machining v CNC v Hardened 1 -3 days 2 -4 days 1 -3 days 1/2 -3 days 2 -3 days v EDM/ Fine CNC/wire cutting 5 -7 days v Polishing 1 -3 days v Assembling &Testing 1/2 -3 days T 1 within Ave. 20 Sets / Month 14 -30 days
Examples • Dell 19” LCD Monitor Base • AL. Die-casting, N. W 405 g • Tooling weight: 605 kg Total days used: 20 days • Stand Base- Front for HP 32” LCD TV • AL. Die-casting in N. W 4. 00 kg • Tooling weight: 5. 20 Tons Total days used: 28 days
Part 3: Manufacturing
After-operation Equipment
Multi-tool Drilling & Tapping machines 8 -Heads Horizontal Drilling Machine • 9 -Heads Tapping Machine
Finishing Equipment
Soft Blasta Ultra-high speed blasting with nylon Beeds to clean the Flash from the casting parts
Part 4: QMS We are ISO 9001 QMS recognized in April, 2002
ISO / TS 16949 QMS upgraded ISO / TS 16949 in Dec. 2004
ISO 14001 Concerning Environmental Protection & Safety … Certificated for 14000 in Sep, 2005
Quality Policy Technique (技術創新) Innovation Continuous (品質向上) Improvement Customer (客戶滿意) Satisfaction
Quality Assurance System APQP ˙Project team assignment ˙Possibility evaluation ˙Developing plan ˙Tooling design & reviewing ˙Samples verification ˙FAI Customer Requirements ˙System effective reviewing ˙Performance reviewing ˙Internal audit ˙QCC/ Overture improve Customer Satisfaction Control on Material ˙BOM & Specification ˙ROHS verification PPAP Process control planning ˙QC flow chart ˙IE/ Control plan/ SPC/ MSA In house: Training/TPM/MRP/IE/ 6 S ˙ 8 D CAR ˙Process reviewing ˙Product audit / OOBA Supplier: SQA/ SQE/ SCAR / ROHS Continuous Improvement Process control
LAR
DPPM
Main Equipment for Inspection Painting Hardness Tester Coordinate Measuring Machine Adhesiveness Tester Salt Spraying Tester Temperature & Humidity Testing Chamber
Company Vision Engineering Quality System Manufacturing Qualified Supplier Customers American Europe Japan Others
THANK YOU!
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