VÚTS innovation activities in the textile and processing

VÚTS innovation activities in the textile and processing industry www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

VÚTS Liberec, a. s. – key data ► 160 employees - 80 designers + special technical / R&D staff - 35 workers in production area (1 -2 shifts) ► 9 special departments (design, automatization, measuring, mechatronic, … ) ►More than 750 patents ► ISO 9001 quality certificate www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

VÚTS, a. s. – key markets (R & D, design, production) Single-purpose machines Sewing machines Printing Machines www. vuts. cz Glass machines VÚTS Textile machines Tools Machines Packaging Machines Ai rconditioning machines Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Special „Innovation“ services q R & D of machines q Virtual prototyping q Computer simulations q Innovation / optimalization of existing machines - noise reduction - vibrations reduction - decreasing energy consumption q Special measurements q Application of Mechatronics www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Production in own tool shop q Textile machines - weaving and carding machines q Single – purpose machines q Assembly lines, handling systems, conveyers q Prototypes and function models q Testing and control devices q CAD and CAM‘s q Special measurement machines and devices q Mechatronic gear boxes www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Textile Industry www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Air-jet and water jet weaving machines for production of technical fabrics – glass fibres, etc www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Final products from CAMEL Weaving Machine www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Simulation / FEM analysis (static and dynamic analysis) www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Beating up mechanism www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Machine drive with reduced moment of inertia and electronic cam www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Application of composite materials (beating up and shedding mechanism) www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Innovation approach – Results ü Lower energy consumption - reduction of 50% !!! ü Lower press-air consumption ü Higher productivity – up to 600 rpm ü Less spare parts consumption www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Innovation / Modernisation Seawing Machine Achievements : - increase of productivity - noise reduction - vibration reduction www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Innovation / Modernisation Textile Machines - carding Achievements : - increase of productivity by 25% (from 300 rpm to 375 rpm) -modernisation / innovation of existing Top Setting Machine (35 years old) www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Processing Industry www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

CAD construction SW - Solid. Works, Solid. Edge www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Single Purpose Machines - Automotive www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Printing Industry Achievements : - noise reduction - vibration reduction - increase of productivity www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Handling Machines for Tool Machines www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Handling Systems for Tool Machines www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Pallet Handling for Tool Machines www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Conveyer / Assembly line - Automotive www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

CAM – calculation and inhouse production www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Advantages of cooperation with VÚTS ► Technical experts and knowledge for Innovation in house ► Complexity of services ► Top technical equipment – SW, HW ► Own construction, own prototype shop and own production ► Communication in English, German, Russian language www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Reference list Automotive Area www. vuts. cz Non Automotive Area Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

„New VÚTS – place for Innovations“ (2009 – 2012) www. vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe

Thank you for your attention !!! Contact: Ing. Jiří Václavík Sales Manager VÚTS Liberec, a. s. U Jezu 525/4, P. O. Box 92 461 19 Liberec 1 Czech Republic Tel: E-mail: www. vuts. cz 00420 485 302 491 jiri. vaclavik@vuts. cz Jiri Vaclavik, VÚTS, 23/04/09 – AIP Hannover Messe