9f8a233421b25d46eea91d70e72b9391.ppt
- Количество слайдов: 39
§ United Polymers, s. r. o. is 100% Czech company
Main line of business is rubber and plastic part production using different technologies: § Die cutting § Rubber injection and compression moulding § Plastic injection moulding § Sticking extruded rubber profiles to seals § Laminating of extruded profiles and sheets § Lathe cutting of rubber sealing rings § Splitting of the foam materials § Overmoulding of the plastic parts with rubber § Assemblies
Tovární 605, 753 01 Hranice, Czech Republic
Brief History: § 1999 – founded in CZ as Precision Cut Rubber, s. r. o. (90% GB, 10% CZ), § 2000 – majority owner(PCR) bought by United Polymers, the name of the company has been changed to United Polymers s. r. o. , § 2002 – buying properties (land buildings), buildings refurbishment and construction of new building, § 2004 – 90% share bought by a private company from the UK. The company retains its name United Polymers s. r. o. , § 2005 – beginning of the production of the lathe cut parts, § 2013 – Commissioning of new storage facility (400 m 2), § 2014 – change of ownership (100% CZ), § 2015 – new office area.
Present Time: § Production and storage area – 3700 m 2 § Offices, changing rooms and other facilities for employees – 900 m 2 § 122 employees § one-, two-, three shifts operation § Sales in the last year: CZK 169, 3 mill. (92% automotive) § Export cca 28% (SK, SRN, HU, GB, F, Pl, India, Mexico, China, RUS)
Organization chart Plant Manager Production (100) Quality (6) Accounting (4) Sales & marketing (4) Technical department (6) Purchasing department (1)
Production(proportion of sales): § Die cut parts (with or without adhesive) and glued profile seals– 40% § Plastic moulded parts – 16% § Rubber moulded parts – 38% § Lathe cut – 6%
Die cut parts
Die cutting – materials: § Closed and Semi Closed cell Sponge Rubber (EPDM, CR, NBR etc. ) § PE foam (physically or chemically crosslinked) § PUR foam (ether and ester base) § Solid Rubber (EPDM, CR, NBR, SBR, NR…) § Unwoven textiles (polyester, PP) § Cork, fleece § Extruded sponge rubber profiles (EPDM, CR, SBR, TPE) § All the materials with or without adhesive layer
Machinery: § § § 2 x ATOM S 530 CN 1 x ATOM CHIESA 1 x Fecken Kirfel block splitter 1 x IMESA slitting machine 1 x Samco 150 1 x Merkle 1 x Metzner Guilotine 1 x EHVO extruded profiles laminator 1 x EDWARDS sheet materials laminator 1 x Hydraulic Kiss Cut and Die Cut machine 2 x Band saw
ATOM S 530 CN
ATOM CHIESA
Kiss cut machine
Slitting machine - IMESA BLOCK SPLITTER Fecken Kirfel
Plastic parts: § Materials: § Termoplastic elastomers TPV, SEBS, TPE-V, TPE-SEBS § Solid and softened plastics PVC, PP, PE, PA, ABS, PC, POM, PA, PBT § Plastic materials filled with glass or talcum
Plastic parts:
Injection moulding machinery for plastics : § 1 x Biraghi 150 (hydraulic) § 1 x Mitsubishi 280 (fully electrically operated) § 1 x Demag 100 (fully electrically operated) § 1 x Arburg 150 (hydraulic)
Biraghi 150
Mitsubishi 280
Demag 100
Arburg 150
Rubber Parts: § Material: EPDM, NBR, HNBR, NBR/PVC, NR, CR, SBR, ACM, ECO, CM….
Rubber parts
Moulding machinery: § § § 5 x Desma 250 injection moulding machine 1 x Rutil 150 injection moulding machine 1 x INRUBB 250 - 2 position injection moulding machine (6 liters barrel capacity) 3 x SGT-1 two-etage copression moulding machine, 300 tons, 800 x 1100 mm 1 x mill (calander machine) 3 x Daniels compression moulding machines, dimm. 400 x 400 1 x compression moulding machine SGT , dimm. 400 x 400 1 x Barwell extruder for the preparation of blanks 1 x postcuring oven 1 x MEWO freezing machine for the removal of overflows
DESMA 250
DESMA 250
INRUBB 250 – two positions
SGT-1
Lathe cut washers § Materials: EPDM, NBR/PVC, NR, CR, SBR, ACM, AEM, ….
Lathe cut machinery: § § 2 x Max-Müller two-spindle lathes 2 x grinder Colmec screw extruder dia 70 mm Steam curing oven
Lathe Cut Parts
Combination of technologies, assembling, combination of materials
Combination of technologies, assembling, combination of materials
Quality : § ISO TS 16949: 2009 § ISO 14001: 2004 § Customer audits: 3 M, AFSI, Avon Automotive, Batz Czech, Brano, Cemm Thome, Cooper Standard, Continental, Denso, Dura, Facea, Forez, FTE, Grupo Antolin, Hella, Kautex, KES, Klein Automotive, Koito, KSR, Linex, Mahle, Matador Automotive, Rossignol Galvanik, Sogefi, TRW, Varroc, Visteon, VW and others.
3 D meassure machine WENZEL
Key Customers: • • • • • Varroc Lighting DURA KOITO GRUPO ANTOLIN AFSI DOMA SAS Automotive WITTE KLEIN Automotive Cooper - Standard KAUTEX HELLA Matador Automotive BRANO BAUD - ROSSIGNOL LAUFEN SIEMENS
Tovární 605, 753 01 Hranice, Czech Republic (the plant is located 3 km from the D 1, exit 308, Hranice) 49° 34'4. 463"N 17° 45'4. 845"E
Thank you for your attention § § www. united-polymers. cz phone: +420 / 581 699 521 fax: +420 / 581 699 519 e-mail: info@united-polymers. cz § Hranice, July 2017


