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UNICOS UNified Industrial COntrol System Hervé Milcent AB/CO 5 th-6 th April 2005 PVSS UNICOS UNified Industrial COntrol System Hervé Milcent AB/CO 5 th-6 th April 2005 PVSS User's meeting: UNICOS

Outline n n Purpose and domain of application PVSS-UNICOS in QPS and PIC Conclusions Outline n n Purpose and domain of application PVSS-UNICOS in QPS and PIC Conclusions 5 th-6 th April 2005 PVSS User's meeting: UNICOS 2

AB/CO n n Provide control system for accelerator Tools: n n n Services: LHCLogging, AB/CO n n Provide control system for accelerator Tools: n n n Services: LHCLogging, Laser, etc. Installation of control computers Turn key application n Front-end framework Application framework Cryo, QPS, PIC, etc. Support: PLC, Fieldbus, etc. Etc. http: //ab-div-co. web. cern. ch/ab-div-co/ 5 th-6 th April 2005 PVSS User's meeting: UNICOS 3

Purpose of UNICOS n Provide a control system for the LHC cryogenics n n Purpose of UNICOS n Provide a control system for the LHC cryogenics n n Define a standard hardware & generic software architecture Produce complete documentation for maintenance, operation and users n n Components, tools and methodology Based on industrial components: PLC and SCADA Cryogenics operators and experts Integrate the cryogenics control system within the LHC control architecture 5 th-6 th April 2005 PVSS User's meeting: UNICOS 4

Typical LHC cryogenic architecture Surface QSV Underground QSCA QSRA QURC QURA QSCC QURC QUI Typical LHC cryogenic architecture Surface QSV Underground QSCA QSRA QURC QURA QSCC QURC QUI QRL Ring QSCB QSRB QSCC Sector 5 th-6 th April 2005 QRL Sector PVSS User's meeting: UNICOS § Size: 5 cryo points Total I/O: ~40000 Total dev. : ~75000 Total DPE: ~700000 30% archived, 15% alarm 5

Constraints n n n Schneider PLC (Siemens PLC under dev. ) + SCADA PVSS Constraints n n n Schneider PLC (Siemens PLC under dev. ) + SCADA PVSS Reliability Performance n n Operators/experts: not PLC neither SCADA expert n n n Event: 6000 chg. /sec during 15 min. Modify graphical view, trend, etc. Tune the control system Big system fast commissioning automatic creation of most of the control system n n n Lots of applications: same look and feel, user friendly LHC Control: no SCADA Used by other projects n GCS, experiments magnet controls 5 th-6 th April 2005 PVSS User's meeting: UNICOS 6

Typical cryogenic hardware architecture SCADA data servers Bat 2851 Communication room SHR 8 DS Typical cryogenic hardware architecture SCADA data servers Bat 2851 Communication room SHR 8 DS 1 Control room SHC 8 DS 1 -2 -3 4. 5 K 1. 8 K L-LHCC 4. 5 K LHCA EW 1 OS 3 OS 4 OS 1 OS 2 EW 2 1. 8 K Ethernet local connection (AB-CO-IS/IT CS) R-LHCC LHCB Ethernet surface Infrastucture (IT-CS) Ethernet backbone (IT-CS) SH 8 QSCA-1 -2 Comp 4. 5 K QSV QSDN LN 2 Buffer SDH 8 SD 8 SHM 8 QSCCa QSCCb QSCB Comp 1. 8 K Comp 4. 5 K Main Dryer QSA(b) QSRA-1 QSRB-1 QSKA QURA-1 LCB 4. 5 K 3 em US 85 QUI 2 em L-QURC-2 CB 1. 8 K DFB 5 th-6 th April 2005 QSA(a) Main Dryer US IP 8 Connection Box 5200 UX 85 US IP 1(a) UX 85 L-QURC-1 QSRB-2 Cold Box 4. 5 K UCB 4. 5 K QURA-2 US IP 7(b) QSRA-2 SHBB 8 8200 R-QURC-1 R-QURC-2 CB 1. 8 K DFB PVSS User's meeting: UNICOS DFB 7

UNICOS: application development PLC database: tag, mapping, comm. Devices Specification database Automated Generation Tool UNICOS: application development PLC database: tag, mapping, comm. Devices Specification database Automated Generation Tool PLC Device Instantiation PLC Section Structure, device links SCADA Database 5 th-6 th April 2005 PLC logic replication PVSS User's meeting: UNICOS 8

PVSS-UNICOS n n n Based on JCOP Distributed and scattered Common look and feel PVSS-UNICOS n n n Based on JCOP Distributed and scattered Common look and feel n n JCOP SCADA Add on Modelisation of devices: Integrity of the application: PLC + PVSS managers Integration into the LHC control chain n n Device: state, data quality, etc. UNICOS Operator interface Configuration of the devices from a database n n Application LHCLogging (long term archiving), LASER (alarm server), CMW (middleware) Open framework: n New devices, configurable components/utilities, etc. 5 th-6 th April 2005 PVSS User's meeting: UNICOS 9

PVSS-UNICOS: device n Device n n n hierarchy: hardware and functional Can be classed PVSS-UNICOS: device n Device n n n hierarchy: hardware and functional Can be classed in maximum two groups Widget: n n State, alarm, data quality Catalog: n n n drag & drop Configuration with device filter Faceplate: detail 5 th-6 th April 2005 PVSS User's meeting: UNICOS 10

PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like Contextual navigation: configurable Hierarchy navigation: configurable Trend re-used from JCOP Utilities: n n Customized alarm list Event list User log book Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 11

PVSS-UNICOS: graphical frame 5 th-6 th April 2005 PVSS User's meeting: UNICOS 12 PVSS-UNICOS: graphical frame 5 th-6 th April 2005 PVSS User's meeting: UNICOS 12

PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like Contextual navigation: configurable Hierarchy navigation: configurable Trend re-used from JCOP Utilities: n n Customized alarm list Event list User log book Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 13

PVSS-UNICOS: navigation 5 th-6 th April 2005 PVSS User's meeting: UNICOS 14 PVSS-UNICOS: navigation 5 th-6 th April 2005 PVSS User's meeting: UNICOS 14

PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like Contextual navigation: configurable Hierarchy navigation: configurable Trend re-used from JCOP Utilities: n n Customized alarm list Event list User log book Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 15

PVSS-UNICOS: trend 5 th-6 th April 2005 PVSS User's meeting: UNICOS 16 PVSS-UNICOS: trend 5 th-6 th April 2005 PVSS User's meeting: UNICOS 16

PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like PVSS-UNICOS: operator interface n n One interface Panel/trend navigation n n Internet explorer like Contextual navigation: configurable Hierarchy navigation: configurable Trend re-used from JCOP Utilities: n n Customized alarm list Event list User log book Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 17

PVSS-UNICOS: Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 18 PVSS-UNICOS: Device overview 5 th-6 th April 2005 PVSS User's meeting: UNICOS 18

Additional applications n n Re-use of core UNICOS with new devices PIC: Power Interlock Additional applications n n Re-use of core UNICOS with new devices PIC: Power Interlock Controller n n QPS: Quench Protection System n n n Lynx. OS front-end with CMW (Common Middle. Ware) High performance Similar look and feel n n S 7 PLC Widget, faceplate Same hardware architecture n n Distributed Linux data server Scattered system: Windows GUI 5 th-6 th April 2005 PVSS User's meeting: UNICOS 19

Conclusions n UNICOS improvements: n n Avoid mismatch definition of the mapping of data: Conclusions n UNICOS improvements: n n Avoid mismatch definition of the mapping of data: PLC & PVSS Less work as possible for the application developer n n n Coherent data representation: PLC & PVSS Ease support PVSS: n n Re-usable tools, devices Easy definition of devices Automatic creation of the configuration and most of the control system : PLC & PVSS Distributed, integrity of the control application Application developer: n n Concentrate on the control process: control loops, control sequences Prepare the graphical view of the process control http: //ab-project-unicos. web. cern. ch/ab-project-unicos/ 5 th-6 th April 2005 PVSS User's meeting: UNICOS 20