Thyssen Krupp System Engineering Drauz Nothelfer I Krause

Thyssen. Krupp System Engineering Drauz Nothelfer I Krause I EGM Thyssen. Krupp System Engineering Corporate (without Divsion)

Thyssen. Krupp: Focused Industrial Group With Two Pillars Thyssen. Krupp Sales 53. 4 billion € • EBT 3. 128 million € • 199. 000 employees Steel Americas TK Steel Europe. CSA • Steel Europe Compass • Processing Stainless Materials International Services Nirosta AST New. Star Mexinox Stainless International SKS VDM Metals Services Special Services Industrial Services Elevator Plant Components Marine Technology Systems CENE SEAME AMS AP ES/PBB Accessibility Division Materials Division Technologies Umsatz 2007/08; Mitarbeiter: 30. Sept. 2008; gerundet Thyssen. Krupp System Engineering Corporate (without Divsion) Uhde HDW Rothe Erde Polysius BVN Berco Fördertechnik BVSS Camshafts System Steering Engineering Forging Group Transrapid Bilstein. Gruppe Waupaca - 2 - Thyssen. Krupp Steel Europe

Thyssen. Krupp System Engineering - Organization Thyssen. Krupp System Engineering Bernd Becker (CEO) Uta Anders (CFO) Martin Hilbig (CHRO) Krause / EGM Krause Drauz Nothelfer Testing Solutions Assembly Systems Body-in-White Forming Dies Part Production Peter Kohlwig Jean-Luc Guyon Josef Görgen Bernd Becker • Engine testing • Engine assembly • Body-in-White • Tools & Dies • Body assembly • Transmission • Final assembly • Prototypes • Hydroforming • Axle testing assembly • Axle assembly • Measuring machines 3 Brands, 4 Continents, 11 Countries, 4000 People, 800 million € Sales Thyssen. Krupp System Engineering Corporate (without Divsion) - 3 - Thyssen. Krupp testing

Satisfied Customers Are Our Motivation Testing Solutions – Product Range Motor / Transmission / Axles End of Line Test bench Function & NVH test bench • Engine • Transmission • Axle Test areas Complete test areas • Dimensional measuring • Part control • Leak test • ect. Measuring technology. Measuring Hardware technology computers • Decentral measuring Software electronic DME • Programmable measurnig electronic PME Sensors • Laser UPS 32 Extensive test applications UMS Dimensional measurement and IQA Thyssen. Krupp System Engineering Corporate (without Divsion) Component testing and integrated quality assurance (IQA) - 4 - Service • Simultaneous Engineering • Training • Production support • Retools • Maintenance • Spare parts • etc. Thyssen. Krupp Division Testing Solutions Turnkey solutions for test systems

Satisfied Customers Are Our Motivation Testing Solutions – Selected References • Function test (mechanical, electrical) at nominal speed and torque • Noise vibration harshness (NVH) • Park pawl test • Determination of clutch characteristics • Diagnosis of TCU and CAN bus simulation Test bench for differential • Combined NVH and balancing with up to 40 % reduction of investment costs • Initial breakaway torque, drag torque, ratio test, differential test • Noise vibration harshness (NVH) • Balancing of pinion flange Test bench for Diesel engines • Engine function test (mechanical, electrical) in unfired, torqued mode • Engine mechanic test (crank – cam shaft) • Common Rail Test with max. system pressure • NVH test • Test of engine sensors and actuators Thyssen. Krupp System Engineering Corporate (without Divsion) - 5 - Thyssen. Krupp Division Testing Solutions Test bench for dual clutch transmission

Why the Total Is More Than the Sum of Many Parts Assembly Systems – Business Activities Engine / Transmission / Axle Assembly Systems Automatic Stations • Assembly operation • Tightening and press-in operation • Sealant application • Measurement and adjustment Transport Systems Complete assembly systems for engines, transmissions and axles including measuring technology and testing solutions from one source Pallet Systems (Pallet, Adapter) • Friction roller conveyor - horizontal - vertical - up to max. 2000 kg • Flex link conveyor (KSR) • Components (modular) • IMS+ • Multi-adapter system - flexible use - modular design Thyssen. Krupp System Engineering Corporate (without Divsion) Manual Stations - 6 - • Highly flexible • Ergonomically designed • Modularly extendable Service • Simultaneous Engineering • Instruction/Training • Production attendance • Modifications • Maintenance • Spare parts Thyssen. Krupp Division Assembly Systems Turnkey Powertrain Assembly Systems

Why the Total Is More Than the Sum of Many Parts Assembly Systems – Selected References Renault / Semi-automatic Engine Assembly System • Standardized stations • Different cylinder head versions on one assembly line • Space allowance for integration of additional product variations • I 3 -I 6 cylinder • Flexible ergonomically designed manual work stations • Adapter/pallet concept for further engine types prepared • Output up to 300. 000 engines/year • Ideal for “low cost” locations Ford Commonality / Global System Supplier for 10 Assembly Lines • Flexibility: In-line 4 -cylinder up to V 12 engine • Modular concept • Output: 10. 000 up to 500. 000 engines/year Navistar / 12. 4 L I 6 Truck Engine Volkswagen Double Clutch Transmission GM Automatic Transmission • Overall responsibility for complex controlled processes • Early fault detection • Optimal work station layout • Fuel-saving future technology Thyssen. Krupp System Engineering Corporate (without Divsion) - 7 - • Automatic assembly line for engine, cylinder head and final dress • Automatic valve-lash adjustment • Automatic engine function test and leak test • Highly automated assembly and test facilities for 5 worldwide production locations • Same quality at all locations • Global project management by utilization of 5 TK Krause locations Thyssen. Krupp Division Assembly Systems Volvo Car / Fully automatic Cylinder Head Assembly

How the Fascination With Car Design And Structure Is Embraced Car Body Manufacturing Body-in-White – Business Activities Digital factory Virtual process Turnkey, customized body-in- safeguarding at an early stage white plants Framing Laser application Hemming technology Service • Framing stations up to 8 models • Robot framing • Brazing, cutting, welding • Remote welding • Tabletop hemming • Upgrade/Relocation • Plant optimization • Roller hemming • Spare part service • Hem dies • Training Planning – Virtual Safeguarding – Project Management - Commissioning - Service Turnkey Sealer applications Marriage systems Window assembly systems Module assembly syst. General contractor for complete final assemblies • Manual and automated systems • Roller technology • Marriage assembly systems • Chassis equipment • Wheel assembly Semi- and fully automated e. g. for bumpers, glass gluing and flange cockpit, frontend and seal assembly center console Final assembly technology Thyssen. Krupp System Engineering Corporate (without Divsion) - 8 - Thyssen. Krupp Division Body-in-White Turnkey

How the Fascination With Car Design And Structure Is Embraced • Industrialization of remote laser welding • Supplier for remote laser cell doors equipment in Sindelfingen and South Africa Opel Meriva /Doors and side panel Shanghai VW Santana 4000 • Body equipment closures • Planning in Germany, local pro cessing • > 40% local rate Renault Logan Brasilien / Marriage • System partner doors (tools and bodyshop) and side panel for Zaragoza plant • Quality responsibility for door module VW Golf V / Side panel • 5 models, cycle time 55 sec. • Engineering in Germany • Co-operation with local suppliers • Local design and commissioning Audi A 4 / Door sealer application • Realisation of side panel equip ment in Wolfsburg, Brüssel and Mosel • Processing via all German Drauz Nothelfer sites Thyssen. Krupp System Engineering Corporate (without Divsion) - 9 - • 3 sites: Ingolstadt, Neckarsulm, Changchun • Use of the Drauz Nothelfer plate technology for the application of door sealings Thyssen. Krupp Division Body in White Mercedes C-Klasse / Remote laser welding Body in White – Selected References

How To Form Quality Forming Dies – Business Activities Tools for serial production Tools for outer body parts and structure – all materials Matching Innovations Service Tools - Components – Fixtures - Assemblies Engineering Purchasing Tryout Simultaneous Engi- Individual operations/ Quality attainment value-added levels up of own and supplied neering, method to full outsourcing tools planning, design worldwide From individual components to o. k. assembly, respecively o. k. car body e. . g. digitalization, laser hardening/ cladding, lean tooling standards Preventive maintenance/maintenanc e, spare part management System responsibility for assemblies up to complete bodies hand in hand with the division body-in-white Thyssen. Krupp System Engineering Corporate (without Divsion) - 10 - Thyssen. Krupp Division Forming Dies Prototypes

How To Form Quality Forming Dies – Selected References Opel Corsa / System partner doors Ford Galaxy / Side panel BMW X 5 / General contractor for about 700 tools • Manufacture and tryout of side panel tooling for Genk Audi Q 5 / High strength steel expertise • Planning and consultation regar ding components • Prototypes with production intent • Worldwide supplier management • Tryout in press shop • Integration of all TKDN sites in Europe and North America Fendt Jaguar XF / Closures as system supplier • Material aluminium / steel • Responsibility for doors, bonnets and tailgates/hatchbacks as assy. • Development tooling • Sourcing China Thyssen. Krupp System Engineering Corporate (without Divsion) • 14 die sets e. g. longitudinal carrier axle support • High strength dual phase materials e. g. DP 600, up to 2 mm thickness • High quality requirements - 11 - • Consultation regarding component engineering • First sample parts • Prototype tooling • Small-series tooling • Welding equipment • Laser cutting equipment Thyssen. Krupp Division Forming Dies • System responsibility door assy. • Inhouse manufacture outer skin and inner panel • Sourcing in Eastern Europe and Asia

Many of our competencies join in production Part Production – Business Activities • Manufacture of low-weight and high-strength hydroforming parts for ultimate stress • Manufacture of IHF tooling in own tool shop Part Production • From individual assemblies up to complete body in steel or aluminium • Planning, design and commissioning of equipment and tooling by body-in-white and forming dies division • Support in Simultaneous Engineering Thyssen. Krupp System Engineering Corporate (without Divsion) - 12 - Thyssen. Krupp Division Part Production Hydroforming (IHU)

Many of our competencies join in production Part Production – Selected References • Aluminium bodyframe construction • Small series manufacture, about 10 bodies per day • Outer skin expertise • Simultaneous Engineering Mercedes S-Klasse / Main floor • Material high-grade steel • Different cages from one modular tool • Multi-part production • Close limit inside component Audi Space Frame ® / different IHF parts A 8, TT, R 8 • Material steel • Highly automated manufacture with 400 -500 assemblies per day • Successful trials with Bondal plates Porsche 911 und Boxster / Back panel lower for spare wheel • Material steel • Manufacture of 150 -200 assemblies per day • Material aluminium • Serial components and equipment • Patented sealing process for multi chamber extrusions • Total forming process inhouse Porsche 911 / water tube IHF • Material aluminium • Serial components and equipment • Manufacture of about 160 assemblies per day Thyssen. Krupp System Engineering Corporate (without Divsion) Behr / Cage for heat exchanger in IHF - 13 - Thyssen. Krupp Division Part Production Lamborghini Gallardo Coupe and Spider / Complete body

Products and Services along the Automotive Value Chain Drauz Nothelfer Krause and EGM Thyssen. Krupp System Engineering Corporate (without Divsion) - 14 - Thyssen. Krupp Drauz Nothelfer I Krause I EGM

Automation and Assembly Competence for Aerospace New Business Unit Aerospace From Concept to Realization Selected References Airbus A 350 XWB Program Simultaneous Engineering for automated production equipment of • Outer Wing Box • Center Wing Box • Vertical Tail Plane • Horizontal Tail Plane • Process Planning and Simultaneous Engineering Boeing 787 Finishing of CFRP tools for front spar and front spar bond assembly • Management of complex turn-key assembly system projects as general supplier Airbus A 400 M • Design and commissioning of customer-oriented optimized modular assembly equipment Design, manufacturing and delivery of the inner and outer flap rack • Implementation and combination of proven production and assembly technologies Development and Build of audit cells for automated testing of integrated CFRP flaps • Development and use of advanced joining and testing technologies Thyssen. Krupp System Engineering Corporate (without Divsion) - 15 - Thyssen. Krupp Airbus - Next Generation Flaps

Global Company - Local Presence Service branches Commercial agencies Thyssen. Krupp System Engineering Corporate (without Divsion) - 16 - Thyssen. Krupp Subsidiaries

Thyssen. Krupp System Engineering - Philosophy Standardized, modular solutions to the advantage of our customers Utilization and expansion of worldwide low-cost production locations • short decision-making channels • minimum number of interfaces • short reaction time • high degree of customer orientation • cost reduction • quality increase • high system uptime • short delivery time • reduced maintenance and spare parts expenditure • high degree of reuse for • Americas: USA, Mexico, Brazil • Eastern Europe: Poland • Asia: China • cooperation with local partners modifications/extensions Thyssen. Krupp System Engineering Corporate (without Divsion) - 17 - Thyssen. Krupp Project-oriented organization structure with

Thyssen. Krupp System Engineering - Customer References Europe Thyssen. Krupp System Engineering Corporate (without Divsion) - 18 - Asia/Australia Thyssen. Krupp America

Awards and Certificates • Ford - Q 1 Award • Best Factory Award • County of Saxonia Price for Quality • BMW – “ 7 -series Partner” • GM - Supplier of the Year: Body Shop Equipment & Service • VW - Global Supplier Award • S-VW - Golden Prize for Best Commercial Performance (China) • Ford / Jaguar - Reliability & Maintainability compliment • DIN EN ISO 9001: 2000 Quality Management System • IQNet ISO 9001: 2000 International Certification Network for Quality Management System • VDA 6. 4 Quality Management System for production equipment • TS 16949 Quality System Management for the parts supply into the automotive industry • DIN EN ISO 14001 Environmental Management Thyssen. Krupp System Engineering Corporate (without Divsion) - 19 - Thyssen. Krupp Recent Awards

TKSE is well established in North America NAFTA Region Overview - 40 yrs experience, 5 Sites, 100 Mio. $ Sales, 370 Employees Site Map Detroit, MI - Auburn Hills Sales & Service Sites - Janesville, WI: 232 sqm - 14 employees - Huntsville, AL: 836 sqm - 13 employees - Greer, SC: 520 sqm - 5 employees 12, 600 sqm 213 employees Querétaro, Mexico 3, 600 sqm 89 employees Selected References Ford D 3 X Engine Assembly Combined Balance & on a convertible & NVH End-Of-Line Test globally common Stand for Rear Axles system architecture Testing Solutions Freightliner P 3 GM 6 R Chrysler Sebring Transmission Subassembly, Assembly & Test for Europe, Mexico and the U. S. Decklid Assembly Cell Turnkey Bodyshop for Aluminium Cab, with Lazer Brazing Saltillo, Mexico Assembly Systems Body in White Thyssen. Krupp System Engineering Corporate (without Divsion) - 20 - BMW X 5 Engineering, Sourcing, Matching and Launch management Forming Dies Thyssen. Krupp GETRAG RDM 646

Fast Growth in Asia Far East Region Overview Site Map Thyssen. Krupp System Engineering (Shanghai) Co. , Ltd Gaodong Facility (Northeast of Shanghai) - 1400 sqm in total - 25 direct employees - 20 contractors Sales and Service Sites in India, Korea and Japan Commercial Agencies Selected References VW TS Engine Function Test Transmission (India) Assembly Line (China) Testing Solutions KOEL S-VW Fabia Transport system, pallets and verification stations (India) Framing and Closure Minitruck Sourcing of door dies weld lines (China) Engineering and Turn (Korea) -Key Bodyshop (India) Assembly Systems Body in White Thyssen. Krupp System Engineering Corporate (without Divsion) - 21 - Tata ACE Opel Meriva New Forming Dies Thyssen. Krupp Tata Small Car

Top League of South American Production Equipment Supplier South-America Overview Site Map Selected References Thyssen. Krupp Production Systems Ltda. , Sao Paulo, Brazil - founded in 1973 - 40 Mio. € Sales - 125 employees - 15. 000 sqm shop floor - 35. 000 sqm in total Testing Solutions FIAT Fire Motor Engine function test, Belohorizonte, Brazil Assembly Systems VW power train EA-111 Powertrain line, São Carlos, Brazil Filial Site in Buenos Aires, Argentina Body in White Mercedes Class C coupé and Class A Turn-Key Bodyshop, Juiz-de-Fora, Brazil Ford Truck VW new Gol family Turn-Key Bodyshop, Taubaté and Anchieta, Brazil Thyssen. Krupp System Engineering Corporate (without Divsion) - 22 - Thyssen. Krupp Chassis line, São Bernardo, Brazil