Specializing in Dual Plate Check Valves & Butterfly Valves for general, fire safe & cryogenic applications; in materials from the basic steels, superior alloys to titanium; in compliance to the most stringent fugitive emission standards; in large size and pressure ratings; with certifications like the CE, ISO & API 6 D, Advance Valves has established its position among the top 5 quality manufacturers internationally in its range. Users have found various benefits in terms of quality, prompt response & delivery in addition to other commercial benefits while procuring the most superior valves. With complete in-house engineering and owned product technology, Advance Valves deploys sophisticated means of product development including Finite Element Analysis, Pro. E Assembly and customized tools. This is further complemented by stringent testing & quality control, Performance Cycle Testing among others. The world class manufacturing facility in the Noida Special Economic Zone caters to all the international client requirements, deploying modern machining centres, large size material
WELCOME TO OUR CORPORATE PRESENTATION Thursday, March 15, 2018
Business Philosophy “To concentrate in business areas with world class latest technology which offer ultimate solutions, by adopting global practices for the benefit of end - users through empowerment of human resources in safe working environment and appropriate quality systems to maintain market leadership and be distinct and significant. ”
The Advance Valves Group • Established in 1986 • ISO 9001 certified since 1997 • PED Certification for CE Marking • Upgraded to ISO 9001: 2008 • API 6 D Licensed • Fire Safe Certification for Check & TE Butterfly Valves as per BS 6755 & ISO 10497 • Cryogenic certification as per BS 6364 • Fugitive Emission Free certified as per ISO 15848 – 1 from -46°C to 450°C • Wide range of Dual Plate Check Valves tested as per T-Spec 2 -973 -873
Quality Policy Advance Valves is committed to creating value for all its stakeholders in particular and society in general, by engaging in distinct business areas relating to design, manufacturing, supply and support of products and services globally. To achieve this, the organization will ensure sustained deployment of emerging technologies in conformance with national and international standards, and will continually monitor and improve the effectiveness of quality management systems for: • Customers - by providing total solutions in line with their stated and implied requirements; • Employees - by empowerment at all levels in safe and conducive work environments; • Suppliers - by equipping them with appropriate tools and technology to meet the quality requirements; • Shareholders - by enhancing the prestige of the organization through adoption of productive methods and ethical practices, thereby becoming a respectable Corporate Citizen. This policy is implemented and maintained at all levels within the organization and will be reviewed to ensure that the Corporate goals are achieved.
Health, Safety & Environment (HSE) Policy At Advance Valves, Health, Safety and Environmental (HSE) responsibilities are integral to the way we conduct business. Through observance and encouragement of this policy, we assist in protecting the environment and the overall well-being of all our Stakeholders that is, Customers, Employees, Suppliers, Shareholders and Societies. Advance Valves is committed to: Preventing harm to our employees, our clients, our Society, and all others who could be affected by our activities; Creating safe work environments for all employees; Minimize impact to the environment; Being accountable for promoting continued safety education and training for all employees by assigning responsibility for all aspects of the program; Continuously reviewing the program to identify potential areas of improvement, and ensuring a thorough evaluation of all incidents; Addressing the environmental and health impact of our operations by reducing waste, emissions, and discharges and by using energy efficiently; Maintain awareness of HSE matters, achieved through education, communication, and definition of the goals and standards appropriate to our operations and those undertaken on behalf of our clients; Continuing commitment towards improvement in the performance of all of our activities, we will adhere to Advances Valves’ HSE Principles. These Principles are the cornerstone of Advance Valves’ HSE culture and addresses issues such as accountability, training, communication, resources, performance measurement, and sustainable development.
Manufacturing Infrastructure in India 142 A & B, Noida Special Economic Zone 4, 000 sq m Gagret, Himachal Pradesh 4, 200 sq m D- 7 & 8, Surajpur, G. Noida 5000 sq m B 33, Sector 2, Noida 800 sq m A 26 , Sector 58, Noida 1000 sq m Overall manufacturing area in excess of 15000 sqm
Manufacturing Locations in India - I 142 A & B, NSEZ (FREE TRADE ZONE)
Manufacturing Locations in India - Greater NOIDA Plant
Manufacturing Locations in India – Gagret, HP
Global Presence All the international requirements are supplied from the Special Economic Zone plant. This is complemented by & servicing facility in Houston (USA), Branch Offices in Sharjah , UAE manufacturing partners in South Africa, further supported by stocks & agents worldwide. Manufacturing India Branch Sharjah, UAE Alliance with manufacturers Sao Paolo, Brazil Johannesburg, South Africa Servicing Houston, USA Representatives UK, France, Nigeria, Algeria, Saudi Arabia, Kuwait, Qatar, UAE, Oman, Korea, Singapore, Hong Kong, Malaysia
Warehouse & Service Center in USA
In-House Designing and R & D • CAD and 3 -D Modelling For all engineering activities using Auto. Cad, Solid. Works, Cosmos Flo. Works • International Standards– – – API 594, API 6 D, API 609, API 6 A, API 598, API 6 FA & API 6 FD ASME Section VIII-DIV 1 Cryogenic and Fire Safe to ISO, API & BS standards ANSI B 16. 34 For Valve Design AWWA, NACE, MSS, EN and other International Standards • Finite Element Analysis – – For Structural Integrity For non-linear Contact Analysis For Fluid Flow Analysis For Design Optimization
Manpower Resources • Directly employed – 315 people • Competency Matrix – – 23 Diplomas 20 Graduates 19 Engineers 17 Post Graduates (MBA & M Tech) • Total professional experience of 650 man-years • In-house training of more than 2, 500 man-hours
Capacity outside, Capability inside In house Sourced Total CNC Machinery 2 18 20 Vertical Turning 3 12 15 Boring 2 12 14 Drilling 16 32 48 Turning Lathes 9 13 22 Milling 8 10 18 Welding / Overlay 5 1 (Plasma Arc) 6 Assembly Stations 27 - 27 Testing Stations 16 - 16
Major Casting Suppliers – Partial List Foundry Metallurgy PTC CF 3 M, CF 8 M, DSS Gujarat Intrux Max. single pc wt (kg) Annual Capacity (MT) Preferred Castings (kgs. ) Max. Valve Size (mm) Certifications 600 1, 400 < 500 24” ISO 9001, CE WCB, LCB, WC 6, Dup. SS, Monel, Hastalloy, Alloy 20, Inconel 2, 200 3, 840 < 600 24” ISO 9001, Marine Applications LRIS cert. Intricast WCB, LCB, WC 6, Dup. SS, Monel, Hastalloy, Alloy 20, Inconel 2, 200 1, 200 < 100 12” ISO 9001, PED, Marine Applications LRIS cert. Simplex WCB, LCB, SS 32, 000 20, 000 > 500 80” ISO 9001, IBR Malnad WCB, LCB, WC 6, Dup. SS, Monel, Hastalloy, Alloy 20, Inconel 16, 000 32400 < 700 30” ISO 9001, PED PK Steel WCB, SS, Dup. SS, Hastalloy 30, 000 15, 000 > 400 80” ISO 9001 Balaji Aluminium Bronze 2, 000 300 - 48” ISO 9001
Expansion Under Execution • Phase I Investments of USD 900 K within 2007 -08, increasing capacity from – 1, 800 tons to 3, 000 tons – 350, 000 dia inch to 500, 000 dia inch • Phase II Planned investment of USD 750 K in 2008 -09
Dual Plate Check Valves
Dual Plate Check Valves • Sizes from 1. 5” to 120” diameter; • ANSI Class 125 to ANSI Class 2500; • Metal to metal, Soft seating (resilient seals) & Dual Seating; • Retainerless fugitive emission-free design; • Models: Wafer, Double Flanged, Lugged, Monoflanged Butt Weld Ends, Extended Flanged Body, Jacketed Bodies.
Dual Plate Check Valves • Independent Spring Design – 1 million cycles • Completely Rubber Lined & Exotic Cladded Valves available • Cryogenic to Fire Safe Applications • Independent Plate Suspension • 100% Tested as per API 598 • Wide Selection of Metallurgy • Validated upto 36” #600 & 30” #900 as per Shell T Spec 2 -973 -873
Concentric Butterfly Valve with moulded liner
Concentric Butterfly with moulded liner • • • Sizes from 2” to 24” Integrally vulcanized valve liner for high pressure sealing Up to full ANSI Class 150 Wafer & Wafer Lugged Nylon & EPDM Coated Discs available Wide Metallurgy for Body & Disc including Aluminum Bronze • Operator to Customer needs • Integral Liner at the Stem for extra sealing • Available with extensions upto 5 metres for buried / in pit service
High Performance Double Offset Butterfly Valve
Double Offset Butterfly • • • Low Wear & Tear due to double offset Bi-directional performance Sizes from 3” to 120” Rating up to PN 25 Resilient Seat of Buna N / EPDM / Viton A & B on Disc • Replaceable Seat & Seal designs also available • Nylon & EPDM Coated Discs available • Models: Wafer, Lugged, Double Flanged (Short & Long patterns as per API 609).
High Performance Triple Offset Butterfly Valve
Triple Offset Butterfly • Three offsets give tight sealing in a metal to metal configuration; • Sizes from 3” to 80” ; • ANSI Class 150, 300, 600 & 900; • With replaceable laminated seal and solid seat ; • Intrinsically Fire safe metal to metal seated; • Models: Wafer, Lugged, Double Flanged, Jacketed.
Triple Offset Butterfly • Laminated Body Seal Ring (-196 o. C - +750 o. C) SS 316 / Duplex / Monel / Nitronic with Graphoil Lamination Cryogenic to Fire Safe Services • Each seat and seal has perfect match over the whole circumference • Bubble – tight shut off • One Piece Stem • Fugitive Emission free certified as per ISO 15848 from -46 o. C to +450 o. C
Typical Applications Serviced • • Refineries & Petrochemical Plants Fertilizer & Chemical Plants Steel & Metallurgical Plants & Mining Water Supply & Management Systems Power Plants including Nuclear Plants Oxygen & other Gas Applications Oil & Gas Pipelines - Onshore & Offshore Heating Ventilation & Air Conditioning
Prime International Clientele Pre-qualified by the major oil & gas companies and other end users of valves, Advance Valves has been a regular supplier to these clients directly, as well as through the biggest EPCs and suppliers. Supplies include USA, Canada, Chile, Brazil, UK, France, Belgium, Algeria, South Africa, UAE, Kuwait, Oman, Qatar, Saudi Arabia, Singapore, Thailand, Indonesia. Major Recent Business End User Shell Major Specifications Value Upto 36” ANSI #1500 CS, SS, DSS $ 3, 500, 000 Saudi Aramco Upto 30” ANSI #600 CF 8 M, Al Brz $ 2, 000 KNPC, Kuwait Upto 36” ANSI #150 Al Brz, Monel $ 1, 500, 000 Mitsubishi Chemicals Upto 24”, Cryo ANSI #900 SS 316 $ 550, 000 Exxon Mobil Upto 16”, Cryo ANSI #900 SS 316 $ 255, 000 PEMEX Upto 18” ANSI # 900 CS & SS $ 200, 000 KBR, JGC, PDO Types
Internationally Renowned Domestic Clientele With regular supplies to various applications, Advance Valves has supplies to all the refineries of India, large sizes in process industry, control valves to power generation, special service valves to air applications, utility & balancing valve supplies to all types of complexes. Major Recent Business End User Major Specifications Value Indian Oil Upto 48” ANSI #150 -300 CS, SS, Duplex $ 2, 100, 000 Reliance Upto 36” ANSI #150 -2500 CS, SS $ 1, 105, 000 Jindal Steel Works Upto 36” ANSI #300 CS, Al Brz, Monel $ 1, 050, 000 L&T Upto 24” ANSI #150 -2500 CS, SS $ 985, 000 Bharat Petroleum Upto 46” ANSI #150 -300 CS, SS $ 310, 000 Bhushan Steel Upto 72” ANSI #150 CS, SS $ 160, 000 Types
EPC Contractors World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business Major Recent Business End User Major Specifications Value Toyo Upto 68” ANSI #150 CS, SS $ 1, 200, 000 Samsung Upto 36” ANSI #300 CS, SS $ 750, 000 Air Liquide Upto 36” ANSI #300 CS, SS $ 380, 000 CB&I, UK Upto 14” ANSI 900 CS & SS $ 185, 000 Technip Upto 30” ANSI #300 CS, SS $ 100, 000 Types
EPC Contractors World-wide networks of the largest EPCs are now customers of Advance Valves, reinforcing the strength of relationship, established on the capability to provide the most superior and optimum solutions with proven delivery records resulting in repetitive business Major Recent Business End User Bechtel Major Specifications Value Upto 30” ANSI #1500 CF 8 M, Inconel $ 1, 700, 000 Saipem / Snam. Progetti Upto 56” ANSI #150 Al Brz lined, SS 316 $ 950, 000 Fluor Upto 36” ANSI #150 SS & Super Duplex $ 650, 000 Technimont Upto 32” ANSI #150 CS, SS (lined) $ 620, 000 Petrofac Upto 36” FE Certified ANSI #300 LTCS, SS, Al Brz $ 420, 000 USA & UK Types LG Engineering & Construction Corp.
Advance amongst the top 5 Valves for Cryogenic applications down -196 o C Valves for Fire safe applications & upto 750 o C Exotic metallurgies, including Aluminium Bronze, Monel, Duplex SS, Alloy 20, Hastealloy, Inconel, Titanium Sizes range from 1. 5” to 120” Pressure ratings upto ANSI 2500# & API 10, 000 Stringent performance including Bubble-Tight applications Qualified to supply to Shell projects globally
High Pressure – Check Valves Hub End Cryogenic Valve 10” #900 20” #1500 30” #300 RTJ
High Pressure – Butterfly Valves 16” #600 30” #300 28” #300
Large Sizes 30” #150 LIMIT SWITCH OPERATED METAL TO METAL SEATED 64” #150 48” #150 PNEUMATIC OPERATED 72” #125 METAL SEATED
Extended Stem for buried service
Aluminium Bronze Valves
Complete Titanium Valves
Rubber lined with Aluminium Bronze RUBBER LINED FOR SEA WATER RUBBER LINED SOFT SEATED EBONITE LINED
Nylon & PTFE Coated NYLON COATED WITH SUPER DUPLEX GR 5 A INTERNALS PTFE LINED
Cryogenic Testing CHECK VALVE 30” #300
High performance Cryogenic valves BUTTERFLY TRIPLE ECCENTRIC 12” #150 BUTTERFLY TRIPLE ECCENTRIC 8” #900
Fire Safe Testing
Fugitive Emission Certified per ISO 15848 LOW TEMPERATURE FUGITIVE EMISSION TEST SETUP TRIPLE OFFSET BUTTERFLY VALVES – LCC for Russia
Actuated Butterfly Valves Electro-hydraulic fail-safe Pneumatic fail-safe fire-proof For cryogenic service Electric Actuator
Special Processes OXYGEN CLEANING HUB END MACHINING
THANK YOU Visit us at www. advancevalves. com
Product Range Dual Plate Checks Triple Eccentric Metal Seated Butterflys 2” to 80” 3” to 80” Upto ANSI #2500 Upto ANSI #900 -196 o. C to 750 o. C Wafer, Lugged, Flanged, Butt weld, Jacketed API 609 & 598, 607, BS 6364 API 594, 598 & 6 D, BS 6364, API 6 FA ‘Fit n Forget’ Butterflys integrally molded liner 2” to 24” High Performance Soft Se Butterflys 3” to 120” Upto ANSI #150 -50 o. C to 205 o. C Wafer, Lugged, Flanged, Jacketed API 609 & 598 Carbon Steels, Alloy Steels, Stainless Steels, Duplex & Super Duplex, Bronzes, Nickel & Nickel Alloys, Inconel, Titanium etc. , with rubber linings and exotic material claddings
Скачать презентацию Specializing in Dual Plate Check Valves Butterfly
54de1589d4b409489e4aa1889fdff15c.ppt