SPACE Systems COMPOSITES LIGHT SPORT AIRCRAFT AMPHIBIANS PARTS Overview of the Hungarian Aerospace Industry Research, product development, diversification, collaboration December 2012 Mihaly Hideg Chairman HAIF www. haif. org
1. Introducing the Hungarian Aerospace Industry
The operating model of the 21 st century Aerospace industry Hungarian Government Fou in und o F ndin Strategy developm. g Proposals tin g Su pp or g ls sa Collaboration o op Pr lobby Ministries, HITA, NIO, Authorities experts Collaboration Product developm. companies Applied research Univ. Dep. , researchers Collaboration, research, product development, quality development are key to success
Major milestones of industry development Corvus, Idea-Aircraft, Avana Industries, BHE ltd. , Dioferr ltd. , introduced new aircraft 2007 Creation of HATP Hungarian Aerospace Technology Platform Creation of HAC and HARP by Hungarian Aviation Industry Foundation 2004 HAIF launches the Aerospace Supplier Initiative 2002 2001 1999 1992 2006 2005 Corvus Aircraft ltd. introduced its first composite aircraft Six aeronautical managers establish HAIF 2009 2003 Greenfield sites by Hungaerotech ltd. and Flamespray ltd. Establishment of LH Technik Budapest ltd. and Elektrometall ltd. Halley ltd. introduces its first Apollo ultralight aircraft GE Engine Services launches its greenfield sites Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B 737/B 767 MRO The initial development was driven by part manufacturers and small aircraft developers
Major milestones of industry development – cont. 2012 Collaboration agreement between HAC and Hungarian Ship Ind. Cluster 2012 Beginning of flight test of Hungarocopter 2012 Debut of Apolló Gyro at Aero 2012 exhibition in Germany Corvus signs a 16 mill. $ greenfield JV in China 2012 2011 2010 2012 Debut of Corvus Fusion composite LSA Opening of Diehl Aircabin Hungary composite plant Launching the National Aviation and Aeronautical Strategy Debut of Corvus Racer in Canada at Red Bull Air Race Grand opening of EL-TECH Aerospace R&D Center in Budapest By the end of 2011, 30+ Hungarian companies got Aerospace AS 9100 B certification
GEES Veresegyház Lufthansa Techn. Budapest Elektro-metall Paks Ltd. • Greenfield site – 100% GE • Repair activity • 15 M$ middle size investm. • SME/Supplier category • Not airport dependent • Established in 2000 • Empl. 240 people • Engine component repair • FAA/JAA/AS 9100 certified • Greenfield JV site-15% Malév • Overhaul activity • 17 M$ middle size investm. • Integrator category • Airport location • Established in 2001 as a JV • Empl. 340 people • Airbus 320/Boeing 737 overhaul • FAA/JAR-145 certified • Greenfield site-100% German • Component manufacture • Small size investment <10 m$ • SME/Supplier category • Not airport dependent • Established in 2001 • Empl. 200 people • Airbus wire harness manufact. • AS 9100 certified Sulzer Hungaero Debrecen Alcoa-Köfém Nemesvámos Flame Spray Ltd. Gödöllő • Greenfield site-100% Dutch • Component manufacture • Small investment <10 M$ • SME/Supplier category • Not airport dependent • Established in 2002 • Empl. 40 people • Turbine parts manufacture • AS 9100/NADCAP certified • Privatizat. /Acquis. -100% US • Component manufacture • Middle size investment ? M$ • SME/Supplier category • Not airport dependent • Established in 1997/2002 • Empl. 110 peolpe • Aerospace fastener manufact. • AS 9100 certified • Greenfield site - 100% Italian • Thermal spray (APS, HVOF), slurry diffusion, honeycomb brazing • SME / Supplier category • Not airport dependent • Established in 2002 • Employs 57 people • AS 9100/NADCAP certified In 2012 Diehl Aircabin Hungary Llc. opened a new composite in Nyírbátor
Apollo Fox – Eger 1999 UL certified in 6 countries Hydropteron-Miskolc 2009 2 seat compos. amphibian Corvus Fusion - 2012 2 seat full composite LSA Corvus Racer 540 - 2010 5 seat full composite turbopr. BHX -03 – Budapest 2008 Electric powered UAV Avana Larus-Tököl 2009 1 seat acrobatic aircraft The small aircraft manufacturing sector is growing across the country…
The Present Design/Development Component manufacturing Small a/c manufacturing Parachute manufacturing Air Ballon manufacturing Maintenance/Overhaul Training Consulting Parts sale Tools manufacturing Calibration Engineering HR services Modification Marketing Industrial organizations 10 15 5 1 1 80 4 2 1 3 2 1 2 3 In order to increase the number of component manufacturers HAIF launched the Aerospace Supplier Initiative Programme in December 2004. Mainly automotive and ICT component manufacturers were invited to the programme. In March 2006 HAIF initiated and organized the establishment of the Hungarian Aerospace Cluster. Now it has 25 members In 2008/09 HAIF launced an AS 9100 Quality Mgmt program for 30+ SMEs, mainly members of HAC Total 133 organizations, 2500 people with 30 companies with AS 9100 cert.
2. Introducing the Hungarian Aerospace Cluster
2. 1. Creation of the Hungarian Aerospace Cluster Organized by HAIF, founded in March 2006 by four small aircraft developer: 1. 2. 3. 4. Corvus Aircraft Ltd. – UL & LSA manufacturer Halley Ltd. – UL manufacturer Composite One ltd. - amphibian design & prototype developer Hungarocopter Ltd. – small helicopter developer Joined members: 1. Design & Engineering companies (7) Idea-Aircraft Ltd. – Amphibian design&prototype development e. Con Engineering Ltd. – Computer Aided (CAE) solutions CAD -Terv Engineering Ltd. – Engineering services, Catia Delta -Tech Engineering Ltd. – Special tool&machine design Meshining Engineering Ltd. – CAE solutions C 3 D Engineering Ltd. – 3 D CAD design, virtual simulations CFD Engineering Kft. - CAE services, virtual testing HAC was established to provide an organizational framework for faster growth
2. Prototyping companies (2) Varinex Informatics Plc. – rapid prototyping Technoplast Ltd. – rapid prototyping 3. Part manufacturing companies (11) Sulzer-Hungaerotech Ltd. - machining Dendrit Ltd. - machining Borsodi Műhely Ltd. - machining Avana Industries Ltd – composite parts Produktum Ltd. – aluminium stands Ostorhazi Ltd. – special coatings Elektro-Metall Paks Ltd. – wire harnesses ELTEC Hungary Ltd. – wire harnesses Macher Ltd. – wire harnesses Gravitas 2000 Ltd. - machining ABF Bowdentechnika Ltd. – mechanical control cables 4. Software development & avionics (3) Allied-Visions Ltd. – flight simulator software development Aviatronic Ltd. – avionics & embedded systems ARTIFEX Ltd. – training and simulation systems
2. 2. Objectives of the Cluster 1. 2. 3. 4. 5. 6. Speed up the development of the Hungarian Aerospace Industry Diversification of the best part manufacturers to aerospace Creation of a network of aerospace and related industries Development of new Hungarian designed small aerospace vehicles Organize the production of these vehicles internationally - JVs Organize and develop complementary capabilities among Hungarian firms to be able to manufacture higher assemblies for large aircraft 7. Achieve sinergies and economies of scale using networking in the fields of design, development, training, logistics, quality (AS 9100), IT, marketing and certification 8. Introduction of modern management methods and principles to the SME sector – six sigma, lean manufacturing 9. Develop new supplier relationships with other countries 10. Replace expensive foreign suppliers with local, low cost ones 11. Increase the Hungarian participation in EU founded aerospace projects
2. 3. Main Characteristics of the Cluster • Organized on bottom up principle • Non-profit, not a legal entity but with formal membership • Led by 3 managers - 2 founders and HAIF chairman • Barter-type financing • 100 % privately owned -21 Hungarian SMEs and 5 foreign subsidiaries • 100 % SMEs – more than 1000 employees • Focusing on product development • Good engineering background • Equipped with modern softwares – Catia, Solidworks, Ansys, etc. • Competences : composites, machining turbine parts, space avionics, CAE • Young, dynamic management • Supported by HAIF, NIO and HITA • Collaboration agreement with Pannon Automotive Cluster, Aviation Valley Poland Hanse-Aerospace Collaboration established with local automotive-, energy-, ICT, space industry
2. 4. Main Partners PANAC July 2006 Aviation Valley Sep 2006 Hanse Aerospace Sep 2006 HAC continually seeks international collaboration and partnerships
3. Creation of the Hungarian Aerospace Technology Platform Created: November 2007 Founders: • 2 Universities (BUTE, ELTE) • 1 Research organization (KFKI AEKI, ) • 4 Companies Bonn Hungary Ltd. SGF Ltd. BL Electronics Ltd. Slot Consulting Ltd. • Hungarian Aviation Industry Foundation Members: 31 www. haif. org/HATP. html
3. Hungarian Aerospace Technology Platform – cont. Objectives: To provide organizational framework for Aerospace research in Hungary To close the gap between the EU and Hungary in Aerospace technologies To help the best research organizations to diversify into Aerospace To devise a national strategy for aerospace research To develop and test small aerospace vehicles To launch integrated research projects To participate in space missions, FP 7 and Clean Sky research programmes To establish new R&D relationships with other countries Rosetta incorporates several Hungarian ICT components…
3. 1. Main domestic R&D results: • • The system developed by SGF Ltd. measures and evaluates loads during flight After landing data can be downloaded into a PC for evaluation Numerical evaluation and graphical display is performed by the software developed by SGF Ltd. The system can also be used for health monitoring purposes The DABAS central onboard unit The DABAS onboard system can also be adapted to other sport aircraft
3. 1. Main domestic R&D results (cont). Main features of the UAS developed by BHE Electronics Ltd. : • high resolution videotransmission • optional infrared transmission • GPS navigation • route planning with 500 waypoints • real time mission modification • 3. 15 m wingspan • Gross weight 7. 5 kg • useful payload 3 kg (cameras) • speed: 50 -140 km/h • max. flight endurance 1 hr • civil and military version info: http: //www. bhe-mw. eu/? page=rd The export of the BXAP 13 UAS begins at the end of 2011
3. 2. Our main research participations in EU programs In FP 7 framework program: SINBAD: Safety improved by new functionality for better awareness on airport approach and departure traffic domain, BEARINGS: New generation of aeronautical bearings for extreme environmental constraints, X 3 -NOISE: Aircraft external noise research network and coordination, ADDSAFE: Advanced fault diagnosis for safer flight guidance and control, PPlane: Personal plane: assessment and validation of pioneering concepts for personal air transport systems, AEROPORTAL: Support for European aeronautical, SMEs, CEARES: Central European aeronautical research initiative EMBROIDERY - Development of energy efficient / lightweight composite parts and tooling based on Tailored Fibre Placement technology / self heating technology GABRIEL - Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and Landing CHATT - Cryogenic Hypersonic Advanced Tank Technologies In Clean. Sky program: BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles Application BME Clean Sky 027 : Development of an innovative bio-based resin for aeronautical applications
4. Main focus areas of the National Aeronautical Strategy: Strategy • Development and manufacture of aircraft for General Aviation • Development of Unmanned Aerial Vehicles (UAV) • Development of systems and equipment for general aviation and UAVs • Development of space systems in cooperation with foreign partners • Manufacture of passenger cabin component and systems • Testing of components and systems for aerospace applications • Manufacture of composite parts • Manufacture of turbine parts • Software development and testing – embedded systems, simulation&training • Establish and ramp up collaboration between local and international clusters and platforms – HARP, HATP, Artemis Hungary ‘ 08, MMP‘ 08, EACP’ 09 • Find JV partners to manufacture engines for GA in Hungary • Find a strategic „Mentor country” to start our own TAKE OFF program We need to start a TAKE OFF program similar to the Austrian program
5. Establishment of a new electronics R&D center in Budapest In July 2010 the ELTEC R&Đ center launched an Aerospace Incubation House for SMEs
Contact : Mr. Mihaly Hideg M. B. A. M. Sc. Chairman Tel: +36 1 2941351 Fax: +36 1 2941351 Mob: +36 30 3748145 Email: hidegmihaly@gmail. com aerocluster@gmail. com Web: www. haif. org
Attachments
The evolution of our industry led to the emergence of new modern vehicles
Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999
Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010
Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany
In April 2012 Corvus Hungary LLc. CEO Imre Katona has signed the JV agreement with the CAIB at Xi'an. Corvus China Composite Industries will be founded to build up a 10, 000 sqm plant in Yanliang to manufacture composite airframes and later the assembly of the Corvus Fusion LSA.
Diehl Aircabin Hungary Ltd. opened a new composite in Nyírbátor in 2012
The Apollo Gyro debuted at Aero 2012 Friedrichshafen in Germany
The BHX-03 electric powered UAV by Bonn Hungary Electronics
Prototype of the „Diora” coaxial-rotor 1 seat helicopter by Dioferr Ltd.
Flight testing of Hungarocopter started in 2012
Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd.
Prototype of the „Avana Larus” composite amphibian by AVANA Industries
Avana Larus flight testing starts – in the summer of 2013 Hydropteron water tests started in the summer of 2009
Hydropteron flight tests started in November 2009
Collaboration agreement between the two Hungarian Clusters Cluster managers Sándor Götz and Mihaly Hideg signed the agreement in November 2012 The two clusters together will develop the two amphibians further
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