Section 5 AIRCRAFT MAINTENANCE Documentation and Certification for

Section 5 AIRCRAFT MAINTENANCE Documentation and Certification for Aircraft Maintenance Mar-18 1

Documentation Standard ATA Specification 100 (early digital data specifications included) < 1989 Creation of ATA Specification 2100 (ATA 100 appendix deleted) 1989 - 1993 Digital Data Specifications (incl. SGML) become Appendix of ATA 100 1994 - 1999 Evaluation started on merger with S 1000 D specification 2000 2005 + Creation of ATA Specification 2200 (i. Spec 2200) based on: -ATA 100 -ATA 2100 Mar-18 2

Documentation Standard Mar-18 3

Documentation Standard ATA Spec 100 Air Transport Association of America (ATA) standardized the overall format of the maintenance manuals Each system or system type was assigned a chapter number. For example, - Hydraulic systems are in ATA Chapter 29 - Radio equipment is ATA Chapter 23. Mar-18 4

ATA Spec 100 Format 52 11 02 401 XX-XX-XX-XXX Page Block Subject Section Chapter Example: 52 Doors 52 -11 Passenger Doors 52 -11 -02 Passenger Door Handle 52 -11 -02 -401 R/l Procedure for Pax Door Handles Mar-18 5

ATA Specification 100 AIRFRAME 05 06 07 08 09 10 11 12 GENERAL TIME LIMITS MAINTENANCE CHECKS DIMENSIONS and AREAS LIFTING and SHORING LEVELING and WEIGHTING TOWING and TAXIING PARKING and MOORING PLACARDS SERVICING AIRFRAME 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 49 SYSTEMS STANDARD PRACTICES AIRFRAME AIR CONDITIONING AUTOPILOT COMMUNICATIONS ELECTRIC POWER EQUIPMENT and FURNISHINGS FIRE PROTECTION FLIGHT CONTROLS FUEL HYDRAULIC POWER ICE and RAIN PROTECTION INSTRUMENTS LANDING GEAR LIGHTS NAVIGATION OXYGEN PNEUMATIC VACUUM WATER / WASTE AIRBORNE AUXILIARY POWER GROUP 51 52 53 54 55 56 57 STRUCTURES DOORS FUSELAGE NACELLES / PYLONS STABILIZERS WINDOWS WINGS GROUP PROPELLER / ROTOR 60 STD. PRACTICES - PROP / ROTOR 61 PROPELLERS GROUP 70 71 72 73 74 75 76 77 78 79 80 81 82 83 91 POWER PLANT STANDARD PRACTICES ENGINE POWER PLANT - GENERAL ENGINE FUEL and CONTROL IGNITION AIR ENGINE CONTROLS ENGINE INDICATING EXHAUST OIL STARTING TURBINES WATER INJECTION ACCESSORY GEAR BOXES CHARTS Mar-18 6

ATA Spec 100 Mar-18 7

Documentation for Aircraft Maintenance Manufacturer’s Documentation Mar-18 8

Manufacturer’s Documentation Airplane maintenance manual Storage and recovery documents Fault isolation manual Schematic diagram manual Task cards Wiring diagram manual Illustrated parts catalogs Fault reporting manual Component maintenance manual Vendor manuals Structural repair manual Maintenance planning data document Master minimum equipment list Dispatch deviation guide Configuration deviation list Service bulletins Service letters Maintenance tips AMM SRD FIM SDM TC WDM Customized to Contain Customer Configuration IPC FRM CMM VM SRM MPD MMEL DDG CDL SBs SLs MT Mar-18 9

Manufacturer’s Documentation Aircraft Maintenance AMM : Aircraft Maintenance Manual FIM : Fault Isolation manual / TSM : Trouble Shooting Manual SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual Mar-18 10

Manufacturer’s Documentation: AMM : Aircraft Maintenance Manual ◦ Basic information on the operation and maintenance of the aircraft and its on-board equipment. Description and operation of each system Basic maintenance and servicing actions Functional tests and operational tests Adjustments Replenishing of various fluids Other servicing tasks Mar-18 11

Manufacturer’s Documentation Aircraft Maintenance AMM : Aircraft Maintenance Manual (Sample) Mar-18 12

Manufacturer’s Documentation Aircraft Maintenance AMM : Aircraft Maintenance Manual (Sample) Mar-18 13

Manufacturer’s Documentation Aircraft Maintenance FIM : Fault Isolation manual / TSM : Trouble Shooting Manual “Fault isolation trees for the purpose of pinpointing and fixing problems” Mar-18 14

Manufacturer’s Documentation Aircraft Maintenance SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual Schematic diagrams of electrical, electronic, and hydraulic systems on the aircraft as well as logic diagrams contains the detailed information and identifies wiring harnesses, connectors, and interfacing equipment. Mar-18 15

Manufacturer’s Documentation Aircraft Maintenance SDM : Schematic diagram manual / ASM : Aircraft Schematic Manual Mar-18 16

Manufacturer’s Documentation Engineering To develop Aircraft changes and to assist in trouble shooting / Repairs AWM (Aircraft Wiring Manual) AWL (Aircraft Wiring List) ELA (Electrical Load Analysis) SB (Service Bulletins) SL (Service Letters) MT (Maintenance Tip) SRM (Structural Repair Manual) WBM (Weight and Balance Manual) To prepare maintenance, To plan maintenance TEM : Tool Equipment Manual MPD : Maintenance Planning Mar-18 17

Manufacturer’s Documentation Engineering WDM : Wiring diagram manual / AWM : Aircraft Wiring Manual • Complete run of wiring, including cable bundle numbers and routing, plug and connector numbers and locations, bulkheads, and other structural elements through which the wiring is routed Mar-18 18

Manufacturer’s Documentation Engineering SRM : Structural Repair Manual • Information needed to effect certain repairs of the aircraft structure. • Repairs are simple and are approved by the FAA for operator completion. • Other structural repairs must be done by the airframe manufacturer or some other FAA designated repair facility. Mar-18 19

Manufacturer’s Documentation Engineering/Planning MPD : Maintenance Planning • List of maintenance and servicing tasks to be performed on the aircraft. • All items of the MRB report along with other information. • Certification maintenance requirements (CMRs) • Tasks, which were developed by the MSG process Mar-18 20

Manufacturer’s Documentation Maintenance/Planning/Stores : To provision and identify spare parts ◦ IPC : Illustrated parts Catalog • Lists and location diagrams of all parts used on the aircraft model. • Information on part numbers, vendors, interchangeability of parts Mar-18 21

Manufacturer’s Documentation Operations : To operate in cockpit/cabin, To prepare the flight ◦ MMEL : Master Minimum Equipment List ◦ CDL : Configuration deviation list ◦ DDG : Dispatch deviation guide Mar-18 22

Manufacturer’s Documentation Operations MMEL : Master Minimum Equipment List • Identified by the airframe manufacturer and approved by the FAA • Identify the equipment which may be degraded or inoperative at dispatch of the aircraft. • Airline's responsibility to develop their own manual tailored to their specific equipment. (MEL) Mar-18 23

Manufacturer’s Documentation Operations CDL : Configuration deviation list Involves configuration of the aircraft Information on panels, fairings, and similar variations in configuration that can be nonstandard at dispatch as long as it does not affect the safety of flight. DDG : Dispatch deviation guide To secure the aircraft and the system against inadvertent operation when some of the MMEL items are inoperative or degraded at dispatch require actions Mar-18 24

Manufacturer’s Documentation Maintenance/Engineering/Planning Whenever the airframe manufacturer or the engine manufacturer have modifications or suggestions for improving maintenance and/or servicing, they will issue appropriate paperwork to the affected airlines. A service bulletin (SB) SB : Service Bulletins is usually a modification of a system that will provide improved safety or operation of a system and includes a detailed description of the work and parts required. SL : Service Letter usually provides information to improve A service letter (SL) maintenance actions without equipment modification. MT : Maintenance Tip a suggestion for maintenance personnel to assist The maintenance tip is in their work or improve conditions. Mar-18 25

FAA’s Documentations Mar-18 26

FAA’s Documentations Federal aviation regulations Advisory circulars Airworthiness directives Notice of proposed rule making FARs ACs ADs NPRM Mar-18 27

Authority’s Documentation FAR : Federal aviation regulations FAR part 121 (14 CFR 121)/JAR 121 : regulations relating to certification and operation of large, commercial aircraft FAR / JAR part 145 : Maintenance Station FAR/JAR part 147 : Formation Center of Maintenance Staff JAR part 66 : Certifying Staff Mar-18 28

FAA’s Documentations Advisory circulars (ACs) An advisory circular is a document issued by the FAA to provide assistance to operators on meeting the requirements of various FARs. Mar-18 29

FAA’s Documentations Airworthiness Directives (ADs) Issued by the FAA (Design Authority) to correct an unsafe condition that exists in a product (aircraft, aircraft engine, propeller, or appliance) and a condition that is likely to exist or develop in other, similar products. An AD, whose incorporation is mandatory, may be issued initially by the FAA or may be an action after the airframe manufacturer has issued a service bulletin (SB) AD will include (a) a description of the unsafe condition (b) the product to which the AD applies (c) the corrective action required (d) date of compliance (e) where to get additional information (f) information on alternative methods of compliance if applicable. Mar-18 30

FAA Air Operator’s Documentation Mar-18 31

FAA Air Operator’s Documentation Operations specifications Ops Specs Technical policies and procedures manual TPPM Inspection manual IM Reliability program manual RPM Minimum equipment list MEL Task cards* TC Engineering orders EOs Mar-18 32

FAA Air Operator’s Documentation Operations specifications Technical policies and procedures manual ◦ Written by the airline in accordance with strict FAA requirements and usually with the help of an FAA representative. ◦ Refers to numerous other documents to avoid duplication and details the airline's maintenance, inspection, and operations programs. ◦ Primary document for the airline's M&E operation and, with other documents supplied by the airframe manufacturer, serves as the FAA requirement for a maintenance manual per AC 120 -16 D. ◦ Usually written by engineering, to ensure technical accuracy, from inputs supplied by management of the various M&E organizations. ◦ Define exactly how all M&E functions and activities will be carried out. The TPPM is sometimes called the policies and procedures manual (PPM), general maintenance manual (GMM), or the maintenance organization exposition (MOE) Mar-18 33

Air Operator’s Documentation IM : Inspection manual May be a separate document distributed primarily to QC personnel, or it can be a chapter in the TPPM (usual approach). Relate to all inspection activities within M&E: (a) mechanic inspection tasks from the MPD or the MRB report (b) QC inspector's tasks (c) special inspections (hard landings, bird strikes, etc. ) (d) the airline's Required Inspection Item (RII) program (e) the paperwork, forms, and reports required to carry out these functions. Mar-18 34

FAA Air Operator’s Documentation RPM : Reliability program manual Airline's reliability program must be approved by the regulatory authority Minimum equipment list (MEL) Customize the MMEL for the operator particular airframe/engine configuration. The operator must carry copies of this MEL in each aircraft for flight crew reference. The applicable items in the DDG and the CDL should also be included with the MEL. Task cards To avoid unnecessary duplication of certain actions, and the unnecessary opening and closing of the same panels, then the operator write their own task cards to spell out exactly what to do Engineering orders (EO) Official paper work, issued by engineering and approved by QA Some airlines called simply a "Work Order. " Mar-18 35

RII examples a. Installation, rigging, and adjustments of flight controls and surfaces. b. Installation and repair of major airframe or engine structural components. c. Installation of an aircraft engine, propeller blade, or rotor. d. Installation, repair, and calibration of certain avionics and navigational equipment. Mar-18 36

Air Operator’s Documentation - What is an Air Operator ? “Air operator or Aircraft operator” means any person which provides the service of transport of goods or passengers by aircraft; - What is an Air Operator Certificate? A Certificate authorizing as operator to carry out specified air transport operation. Mar-18 37

AIR OPERATOR CERTIFICATION Mar-18 38

Air Operator’s Documentation THE AIR OPERATOR CERTIFICATE - ICAO ANNEX 6, 4. 2. 1. 1 An operator shall not engage in commercial air transport operations unless in possession of a valid air operator certificate or equivalent document issued by the State of the Operator. 4. 2. 1. 2 The air operator certificate…. shall authorize the operator to conduct commercial air transport operations in accordance with such conditions and limitations as may be specified. Mar-18 39

FAA Air Operator’s Documentation 4. 2. 1. 3 The issue of an AOC ……. by the State of the Operator shall be dependent upon the operator demonstrating an adequate organization, method of control and supervision of flight operations, training programme and maintenance arrangements consistent with the nature and extent of the operations specified Mar-18 40

AOCUSA Mar-18 41

AOCUK Mar-18 42

AOCTHAI Mar-18 43

international Air Operator’s Documentation - Air Operator Certificate-procedure The procedure for application and granting of an AOC is best organized in phases and will normally take following sequence; - 1. 2. 3. 4. 5. Pre-application phase Formal application phase Document evaluation phase Demonstration and inspection phase Certification phase - (Reference ICAO Doc 8335 -AN/879) Mar-18 44

Air Operator’s Documentation การประกอบธรกจการบนในประเทศไทยนน สามารถแบงออกเปน 3 ประเภททสำคญ ตามใบอนญาตใหประกอบกจการคาขายในการเดนอ ากาศ ซงไดแก. 1 ใบอนญาตประกอบกจการคาขายในการเดนอากาศ (แบบประจำ ) เปน ใบอนญาตทออกใหแกบรษทการบน หรอ สายการบน (Airliner (. 2 ใบอนญาตใหประกอบกจการคาขายในการเดนอ ากาศ (แบบไมประจำ ) เปนใบอนญาตทออกใหแกบรษทการบน Mar-18 45

Air Operation License ใบอนญาตป ระกอบกจกา รคาขายในกา รเดนอากาศ Mar-18 46

Thai Air Operator’s Documentation คมอของสายการการบน (AOC Manuals) คมอปฏบตการบน (Flight Operation Manual - FOM) คมอประกอบการบน (Aircraft Flight Manual - AFM) คมอพนกงานตอนรบบนอากาศยาน (Flight Attendant Manual) คมอพนกงานอำนวยการบน (Flight Operation Officer or Dispatcher) รายการอปกรณขนตำทใชงานได (Minimum Equipment List – MEL) คมอเสนทางการบน (Route Manual) คมอฝกอบรม (Training Manual) คมอวตถอนตราย (Dangerous Good Manual – DGM) คมอปฏบตเมอมเหตฉกเฉน (Emergency Manual) Mar-18 47

Thai Air Operator’s Documentation คมอการประกนคณภาพ (Quality Assurance Manual – QAM) คมอระบบบรหารการจดการดานความปลอดภย (Safety Management System Manual - SMS) คมอแผนการรกษาความปลอดภย (Security Program Manual – SPM) คมอการตรวจสอบนำหนก และสมดล (Weight and Balance Manual – WBM) คมอการบรการภาคพน (Ground Handling Manual – GHM) คมอการซอมบำรงทวไป (General Maintenance Manual – GMM) คมอการตรวจซอมตามระยะเวลา (Maintenance Program or Maintenance Schedule - MPD) Mar-18 48

Air Operator Certificate ใบรบรองผ ดำเนน การเดนอา กาศ Mar-18 49

Operations Specifications (Ops. Spec. ) Mar-18 50

Certificate of Registration ใบสำคญ การจดทะเบยน (อากาศยาน( Mar-18 51

Documentation for Aircraft Registration เอกสารการจดทะเบยนอากาศยาน - สำเนาใบอนญาตการนำอากาศยาน เขามาในราชอาณาจกร - สำเนาใบอนญาตการนำเขาวทยคมนาคม เขามาในราชอาณาจกร หลกฐานการถอนทะเบยนจากรฐเจาของทะเ Mar-18 52

Certificate of Airworthiness ใบสำคญ สมควรเดนอาก าศ Mar-18 53

Documentation for Aircraft Airworthiness Certificate เอกสารการขอใบสำคญสมควรเดนอากาศ - สำเนาใบสำคญตนแบบ และรายละเอยดตนแบบอากาศยาน (Type Certificate and Type Certificate Data Sheet) - สำเนาใบสำคญสมควรเดนอากาศทเคยไดรบ (Previous Certificate of Airworthiness) - คมอ และเอกสารทออกโดยบรษทผผลตอากาศยาน ไดแก (ก) คมอการบน (Aircraft Flight Manual - AFM) (ข) คมอการซอมบำรงรกษา (Aircraft Mar-18 54

Documentation for Aircraft Airworthiness Certificate เอกสารการขอใบสำคญสมควรเดนอากาศ (ง) คมอแสดงชนสวนและหมายเลขของอปกรณ (Illustrated Part Manual IPM/IPC) (จ) คมอทำการบน (Flight Operation Manual - FOM) (ฉ) คมอขอมลวงจรไฟฟา (Wiring Diagrams Manual WDM) (ช) คมอชงนำหนก และสมดล (Weight and Balance Manual) (ญ) ขาวสารดานการบน (Service Bulletin) (ฏ) แผนการซอมบำรงรกษา Mar-18 55

Documentation for Aircraft Airworthiness Certificate เอกสารการขอใบสำคญสมควรเดนอากาศ 3. 6 สำเนารายการชงนำหนกและสมดล (Weight and Balance Report) 3. 7 สำเนาขอมลการแกไขเขมทศ (Compass Swing Data) 3. 8 สำเนาใบสำคญสมควรเดนอากาศสำหรบสงอ อกทประเทศไดสงออกไดออก ให (Export Certificate of Airworthiness) 3. 9 จดเตรยมเอกสารประวต ขอมลของอากาศยาน (Aircraft Data) เครองยนต (Engine Data) ใบพด (Propeller Data) อปกรณชวย Mar-18 56

Documentation for Aircraft Airworthiness Certificate เอกสารการขอใบสำคญสมควรเดนอากาศ 3. 10 จดเตรยมเอกสารประวตการซอมบำรงรกษาอาก าศยาน(Aircraft History Logbook) เครองยนต (Engine History Logbooks) ใบพด (Propeller History Logbooks) อปกรณชวยกำเนด กระแสไฟฟาในอากาศยาน(ถาม ) (Auxiliary Power Unit History Logbook) 3. 11 หลกฐานแสดงรายละเอยดเกยวกบกรมธรรมและเง อนไขการประกนภย อากาศยาน(Insurance Certificate) Mar-18 57

Insurance Mar-18 58

Radio Station License Mar-18 59

Mar-18 60