SCADA Selection and Usage at CERN PVSS Users

SCADA Selection and Usage at CERN PVSS Users’ Meeting 5 th & 6 th April 2005 Wayne Salter, CERN

Overview u. Why did we look at SCADA? u. What was the evaluation process? u. What were the selection criteria? u. What are the important features of PVSS for CERN? u. What is the current status and usage of PVSS at CERN? Wayne Salter PVSS Users’ Meeting 2

Why look at SCADA Systems? u History: F Experiment Control Systems were developed in-house F Often many independent developments – integration issues F Significant in-house resources and long-term maintenance issues u Motivation: F New generation of experiments (LHC) F Reducing resources at CERN F CERN directive to outsource wherever possible in order to concentrate on core activities F Desire for common solutions wherever possible (especially between the four LHC experiments – JCOP) F Limited, but, positive experience with SCADA systems at CERN u Goals: F Understand what is available F Understand the future evolutionary trends F Evaluate whether technically suitable F Evaluate whether financially affordable Wayne Salter PVSS Users’ Meeting 3

Selection of PVSS II u Evaluation for LHC experiments started in 1997 and finished in 1999 (>10 man-years effort) F Survey of market F First evaluation based on technical documentation and discussions F More detailed hands-on evaluation u LHC Experiment Acceptance of SCADA (? ) F JCOP Workshop I June 1998 first presentation of SCADA technology F JCOP Workshop II September 1999 presentation of results of evaluation u PVSS II was selected after this extensive evaluation of multiple SCADA products and a full CERN tender (2000) F CERN-specific criteria (see next slide) u Contract negotiated with ETM and signed in November 2000 F Unlimited licenses for the LHC experiments both at CERN and external institutes world wide F Advantageous financial conditions u In June 2002 extended to CERN-wide agreement u Excellent collaboration with ETM Wayne Salter PVSS Users’ Meeting 4

SCADA Selection for the LHC Experiments (I) ¨ 168 Criteria in a number of categories ¨ Concentrated only on non-standard features u Architecture u Scalability F Event driven F Device oriented F Static u Openness F Access to all internal data via an API F Database access F Hardware access â OPC â CERN Selected PLC â CERN Selected Field Buses â 1 M I/O â Large no. of alarms and archive data â Large no. of stations F Dynamic â Ability to increasingly add to the system F No limitations â No. of stations â Naming â. . . Long term relationship - LHC lifetime > 10 years Wayne Salter PVSS Users’ Meeting 5

SCADA Selection for the LHC Experiments u Flexibility F Customisation F Easy integration of user functionality u CERN supported OSs (II) u Development F Multi-user teams F Distributed teams u Configuration capabilities F WNT, W 2000 F Linux Red. Hat F Inter-operability u Functionality F Large number of devices F Not SCADA specialists F Compatibility with other systems u Operational concept F Scripting F Integrated F Array handling F Stand-alone Þ partitioning F Advanced HMI (dynamic) F Central and remote F Sophisticated alarm handling F Non-professional operators F Administration of the F Multiple simultaneous SCADA distributed operators Wayne Salter PVSS Users’ Meeting 6

Important Features of PVSS u Openness F F F F F Linux and Windows API / Driver development kit OPC, DDE, Active. X ADO I/F (ODBC and OLE DB compliant DBs) Oracle archiving ASCII manager ASCII graphics format (XML) Inclusion of compiled function or launch an application from a script Web and Information Server u Scalability F Unlimited number of variables F Scattered PVSS systems F Distributed PVSS systems (up to 255) Wayne Salter u Architecture F Device structuring F Event driven F Internal data stored in DPs F PVSS ‘tools’ are standard PVSS panels with associated scripts u Flexibility F Everything modifiable on-line F Control of PVSS tools via DPs F Powerful scripting (~Ansi C) F Dynamic arrays and sets u Configuration PVSS Users’ Meeting F Possibility to use PVSS to configure itself 7

Evolution of PVSS u. Regular meetings with ETM u. Outcome: FImproved distributed systems FImproved performance and robustness FNew AES FDP Groups FRecipes FMass configuration FSupport for Linux Red Hat FOracle archiving F(Mod. Bus and S 7 drivers) FUser’s Manual FMany other improvements in trending, OPC, scripting, … FOthers planned, e. g. secure messaging, alarm reduction, DNS, …. Wayne Salter PVSS Users’ Meeting 8

Usage of PVSS at CERN u For LHC Experiments’ Control Systems F ~2000 licenses generated by CERN (many are renewals) F ~100 institutes in 26 countries F JCOP Framework being developed – see later presentation u Other CERN Users: F LHC Cryogenics Systems (UNICOS Framework) – see later presentation: â Surface â Tunnel â Experiment magnets F LHC and SPS Vacuum Systems F LHC Quench Protection System (QPS) – based on UNICOS F LHC Power Converter Interlock System (PIC) – based on UNICOS F LHC Experiment Detector Safety System (DSS) – based on data driven approach allowing a unique system to be used for 4 different applications F LHC Experiment Gas Control Systems (GCS) – based on model driven approach allowing 22 similar but different systems to be developed in an automated fashion (also using UNICOS Framework) F Fixed Target Experiments – based on JCOP Framework â NA 60, HARP, COMPASS Wayne Salter PVSS Users’ Meeting 9

DSS – Giulio Morpurgo Wayne Salter PVSS Users’ Meeting 10

GCS – Stefan Haider/Geraldine Thomas Wayne Salter PVSS Users’ Meeting 11

SPS and LHC Transfer Lines - Vacuum Control System Synoptic of the SPS Complex Pressure profile in LHC TI 8 Vacuum sectorisation of LHC TI 8 Vacuum layout of LHC TI 8 Isabelle Laugier AT -VAC/IN Section Wayne Salter PVSS Users’ Meeting 12

CMS – Robert Gomez-Reino Garrido Wayne Salter PVSS Users’ Meeting 13

Conclusions u. PVSS selected for the LHC experiments after an extensive evaluation (> 10 man-years) u. PVSS is now the recommended SCADA product CERN-wide u. PVSS is used extensively within the LHC experiments and increasingly in other domains u. CERN is keen to continue the long-term partnership with ETM and believes this has been beneficial for both partners u. CERN is interested in potential collaboration with other PVSS Users – PVSS Users’ Group Wayne Salter PVSS Users’ Meeting 14