S Training Services Consultancy Auditing

S • • • Training Services Consultancy Auditing Inspection www. qualimations. com

S “ LEARN THROUGH THE EXPERTS” Trivandrum, Cochin, Chennai, Gulf Tel- 0091 484 3017463 , 0091 474 3225322 , Mob – 0091 9895093119 , 009447557413, Email : info@qualimations. com www. qualimations. com

S Qualimations expertise………. § § § Non-Destructive Testing Six Sigma Welding Metallurgy Reliability Engineering www. qualimations. com

S Sectors we serve §Petrochemical §Oil & Gas §Marine §Hydro §Nuclear §Aircraft www. qualimations. com

S International Clients §PEMCO Inspection Services ( Qatar Petroleum) §National Iranian Tanker Corporation ( Iran ) §Aries Marine ( U. A. E ) §QISS (Quality Inspection Services –Sharjah, U. A. E) §Topaz Engineering ( Fujairah – U. A. E ) §Global Energy Ventures ( Ivory Coast ) §Etihad Airlines ( Abudhabi ) www. qualimations. com

S Indian Clients §IRS ( Indian Register of Shipping ) §Vijay Tanks & Vessels ( LNG Project -Kochi) §IBR ( Indian Boiler Regulations ) §Rig-Tech ( Kochi ) §BIM ( Bharatidasan Institute of Management ) §BHEL Trichy Phase 2 §Zebec Marine Services ( Kochi ) §Adoor Engineering College §Aries Marine ( Kochi ) www. qualimations. com

S Consultants and Trainers Profile of Consultants. T. J. Jaya Krishnan Mechanical Engineer. ASNT NDT L-III in 5 methods. Worked at BHEL , L&T , Cochin Shipyard. 18 years experience in Welding , Metallurgy , Destructive testing , Non-Destructive testing. Patrick Profile of Consultants. P Balakumar Six Sigma Lead 12 years experience in Health and Logistics American Airlines, John Hopkins Production Engineer. Boiler Designs, Valves, Pressure vessels. General Manager, BHEL Trichy 23 years experience in Fabrication Profile of Consultants. Hari Profile of Consultants. Stijo Augustine Quality Engineering, Revenue Science 17 years experience in Six Sigma. Worked at Lucas TVS and as Quality consultant. Gulf, Houston, Education, Marine Engineer. Marine Services Consultant Qualimatiions 12 years experience in Marine Engineering www. qualimations. com

S What do you gain ? §International Certification that leads to Level 2 certificate. §All jobs where QA/QC/Six SIgma is part of the profile. §ASNT level 3 support §Online Technical support §Practical exposure to all the NDT methods §Suitability to jobs in Gulf and India very high. www. qualimations. com

S Certifications American Society for Quality American Society for Non-destructive Testing www. qualimations. com

S Non-Destructive testing ( ASNT NDT L- II Certification ) §Training ( Theory & Practical ) §Examination ( Theory & Practical ) Oil & Gas §Methods Covered • Ultrasonic Testing • Radiographic Film Interpretation • Penetrant testing • Magnetic testing ( 4 individual certification valid for a period 5 years on successful completion of examination as per ASNT SNT-TC-1 A 2006 ) §General Introduction to the other methods of NDT. §Job opportunities achieved by NDT Certification. §Latest NDT developments. www. qualimations. com

S Interpretation of codes , standards, specification & Procedures • What are Codes , Standards , Specification & Standards • Different codes in ASME ( American society for Mechanical Engineers ) • Acceptance standards for Casting, Forging , Plates, Welds ( Plate & Piping ) as per ASME • General awareness of other codes & standards such as • ABS , ASNT , AWS , API. • Difference between Marine & Petrochemical standards. www. qualimations. com

S Quality control in Marine Industry Inspection associated in ship building. ØRaw material inspection ØPanel Inspection ØSub assembly Inspection ØUnit Inspection ØGrand Assembly inspection ØErection Inspection ØFinal inspection Inspection in Ship Repair. ØThickness gauging of Hull & machinery ØNDT inspection of Marine Structures www. qualimations. com

S Six Sigma Certification Deming’s Cycle and Quality Planning Production part approval process Process Flow - FMEA - Control plan Failure Modes and Effects Analysis Statistical Process Control Prioritizing and Inference with Data Measurement System Analysis Gage Capability study How to build an effective control plan Problem Solving- Deep Analysis Machine/Process capability Error proofing -Poka Yoke www. qualimations. com

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Design/Process Sequence of interdependent and linked procedures which, at every stage, consume one or more resources • employee time, • energy, • machines, • money to convert inputs • data, • material, • parts, into outputs. These outputs then serve as inputs for the next stage until a known goal or end result is reached.

The Expertise Transport Manufacturing and Auto Etihad Airlines Fly Dubai Go. Indigo IRS Vijay Tanks Air India BHEL HM-Mitsubishi Hundai MUL LUCAS-TVS Govt Services KSEB Apollo Hospitals Air India NPCL Marriot Power Projects TVS S&S Oil & Gas ARIES Marine, UAE NITC, Iran Mactaggart Scott, UK ONGC PEMCO, Qatar Education NIT BIM, Trichy Thought Works

The Process Outputs Controllable Factors Target Process 3. 75 mm Average Employee time (LESS, HIGH) energy (LOW, MEDIUM, HIGH) Machines ( M 1, M 2) Money (LOW, HIGH) inputs Data (TABULATED, NONTABULATED) Material (TYPE 1, TYPE 2), Parts( PARTA, PARTB), 0. 03 mm Vibration ( DEPENDEND ON TIME) Climate (DEPENDED ON SEASON) Holidays (DIFFERS) Breakdown (RESOURSE ON MAINTANENCE) Non Controllable Factors Process variation USL: 3. 78 LSL: 3. 72

S At the end of this program? • • • Certified as ASNT level 2 in NDT Certified as Qa / QC specialist Certified Green Belt Certified Black Belt with Applicatioj Straight On Job experience Job Support Certified www. qualimations. com

Services/Consulting Air India, Tech PRO , PEMCO

Recruit/Support Employer Support, Online Quality Support,

Business Development Etihad Airlines, Tech PRO , BIM Consulting group

S JD §Develop Training Support PPT/Materials §Gain high expertise level in a given Quality Function. §Building Quality team. §Build on creative ideas in application of Quality Engineering. §Support development of new Quality engineering products www. qualimations. com