S&T WORKSHOP BYCULLA ®Shri R. C. AGRAWAL, ®Chief Signal & Telecom Engineer, C. Rly.
Background ® Established in 1911 for the general repairs & maintenance of interlocking equipments during semaphore era ® Manufacturing and Overhauling of Block Instruments, CLS units started after independence. ® Training center started in the year 1968 ® Manufacturing of Axle Counter started in 1976
® Certified 2003. ISO 9001 -2000 on 10 th Nov ® The workshop overhauls/repairs 28 S&T Items ® Manufactures 122 S&T Items presently.
® Annual turn over for 2005 -06 was ______Crores. ® There has been constant reduction in the manpower. The manpower reduced from ______in the year 1995 -96 to ____ in the year 2005 -06.
manufacturing SGE double line block instruments and SPT Machine. ® Other major products are: - Universal Axle Counter (4 D) ® Signal units complete with lense and transformer ® Ground connections ® Track Lead Junction boxes ® ARE Terminals ® Magneto Telephones ® MECR ®
® The targets fixed for the year 2006 -07 is Rs. 105 lakh per month. The production in the first 4 months has been as follows: ® First 4 months. Production. APRILMAYJUNEJUL Y
® The targets as decided in the beginning includes: Rs. _____ lakh from the manufacturing of Axle Counters ® Rs. _____ lakh from the manufacturing of SPT Points m/c. ® ® The target is being achieved in June and July 2006 in spite of no contribution from these products, which amounted _______% of the total target.
® ® ® In the month of July, ’ 06 11 Nos SGE Blocks were manufactured, which is the highest in the history of the Workshop. The target for SGE Block is 6 Nos. 5000 ARE Terminals were manufactured against the target of 3000 nos. It is planned to sustain this higher production and the following revised targets have been fixed : Item. Revised Target. Present Target. SGE Block Instrument 106 ARE Terminals 50003000 Signal Units Including FRB 170150 Major Group relays
New Products started in this Financial Year: ® Lifting barrier boons H-type ® FRP Signal units ® FRP TLJB units ® Track connections for AFTC
Major Shops: -
Budget: ® Revised Grant 2005 -06 and Expenditure ® 2006 -07 Budget Grant and funds required ® August Review ® Expenditure in first 4 months.
Staff: ® Sanctioned Strength ® Men on Roll ® Total monthly salary of Officers, Supervisors ® Artisans & Labours
M&P for machines ® Proposals for Modernization and repair of Machines: ® Sanctioned: ® Proposed ® Being proposed in the current financial year
Workshop building requires lot of maintenance inputs, for which 2 proposals under Law Book sent were turn down by GM for being too late. ® Proposal for modernization of the Canteen is being processed on out of turn basis ( total cost Rs. ____) ® 4 proposals under DWP (2 Civil engineering and 2 Electrical) are being chased with Bombay Division. ® One proposal under Works Programme costing Rs. _______ is being sent. ®
® The Workshop needs to procure 900 different raw materials to maintain the target of production. ® Many of the items are not of commercial use. Hence, vendors need to be developed exclusively for the Workshop only. ® Due to Limited requirement for low value materials. It is difficult to develop commercial grade ancillary units.
Being a centralized production unit, there are large number of industrial relation issue to be handled on daily basis. ® Total number of 12 PNM and 12 Review meetings are to be conducted in the workshop. In addition, regular informal meeting with SC/ST unions are to be conducted. ® There is no APO or SPO attached to the Workshop. ® Technical Officers themselves look after the entire function of establishment matters in respect of Workshop staff. ®
Assistance Required from Headquarters: -
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