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RAMYA BALAJI ALLOY (P) Ltd. TS -16949 Certified Company Manufacturers & Exporters of Sand Cast Machined Components 1
AN OVERVIEW RAMYA BALAJI ALLOY (P) LTD. is engaged in Manufacture and Supply of Sand Casted Grey & SG Automotive & Non-Automotive Components to Domestic and Overseas Customers. RAMYA BALAJI is TS 16949 Quality Certification from TUV-SUD. Quality is the utmost constituent of our products as we consider quality as the integral part of our manufacturing process. 2
COMPANY VISION Becoming Most Preferred Sand Casting Supplier with the Automotive & Non-Automotive OEMs in India and Overseas. 3
COMPANY MISSION Establishing Technology driven products and achieve customer satisfaction through On Time Delivery of quality products by maintaining high productivity levels, building competent human resources, with team work & customer oriented work culture as continuous improvement process. 4
ESTABLISHMENT Ramya Balaji Alloy (P) LTD is established in the Year 2012. 1. Total Area 2. Covered area : 88128 sq. ft. : 44064 sq. ft. Covered Area includes : 1. Sand Casting Area 2. Store Area + Office Area 3. Future Expansion Area : 44064 sq. ft. : 1000 sq. ft. : 44064 sq. ft. 5
SALIENT FEATURES 1. Wide range of castings weighing from 1 Kg to 140 Kgs. 2. Ferrous castings. 3. Professional Approach. 4. Uninterrupted Raw Material Availability. 5. Fully Equipped Laboratory for Physical and Metallurgical Tests. 6. Recently established in-house CNC Machining Facility being expanded sharply 7. CAD – Solid Works. 6
ORGANISATION CHART MANAGING DIRECTOR VIJAY KUMAR SHARMA DIRECTOR CHETAN GARG VP–PLANT HEAD SUDHIR GUPTA HR /Admin Head Manufacturing Head Quality Head Design & Dev. Head Kamaljeet Ganga Prasad Mayur Garg Finance Head Navjeet Singh Prem Singh Srivastava Core Shop Procurement Head Sanjay Kumar Machining / Sub con. Head Lab Dept Santosh Sushil Kumar/ Manoj Kumar GM – Marketing (South) Segal Moulding Dept AGM – Marketing (South) Pattern Shop Sr. Engg. Anil Kumar/ Deepak Kumar K. Balachander Ganga Prasad K. Jayabalan Marketing (East) Pratap Mourya Electrical & Mechanical Engg Harvinder Singh Melting Dept Assistant Fitters Ram Ratan / Yaspal Singh Sudhir Jha / Prakash / Dinesh Kumar 7
FERROUS FOUNDRY v Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 500 KGS. v Dual Track Induction Furnaces Make INDUCTOTHERM Capacity 750 KGS. v Automated Sand Plant Capacity 15 Tons/Hour. v Automated Molding Machines Make DISA Capacity 700 X 600 mm Molding Box and DT 7 capacity 1100 X 950 mm Molding Box. v No Bake Core in Acid, Easter base & Co 2 system v Shell Core Shooter Make SUSHA FOUNDERS. v Hanger Type Shot Blasting Machine Make DISA. v In House Design Section with Design Tools Like SOLID WORKS, AUTO CAD. v Modernized Laboratory with Spectrometer, Image Analyzer & Metallurgical Microscope, Sand Testing Facilities. v Unit 2: Machining Facilities Equipped with VMC & CNC Machines. 8
PRODUCT DEVELOPMENT CYCLE Feasibility Study Inquiry from Customer Material Identification Check capability ? Identify Mfg. Processes Product Costing Yes Send Proposal to customer Approved ? No Abandon Yes No Refuse Customer No Fix Timelines Can we outsource ? Yes V Fixture Design Tool Design Fixture Mfg Tool Mfg / Procure Pilot Lot Mfg ` Approved ? V V Yes Guage Mfg/ Procure V Over to Production Gauge Design Yes Sample Mfg Approved ? Process Stablisation No No Identify Root Cause Identify & Improve 9
DESIGNING CAD in Operation Designing Section is equipped with following facilities: CAD – Solid Works 2011 AUTO CAD 10
INDUCTION FURNACES MAKE INDUCTOTHERM 12
MOULDING PROCESS Automated Moulding Machine Moulding Line 13
POURING FACILITIES DIGITAL WEIGHING SCALE INSTALLED ON POURING LADLE 14
AUTOMATIC COUNTDOWN TIMER WITH HOOTER ARRANGEMENT FOR SGI POURING Pouring of metal
MOULD POURING LINE FIRST & LAST BOX IDENTIFICATION IN POURING LINE 16
INPROCESS TESTING FACILITIES AND SYSTEM TO IMPROVE THE PROCESS 17
PERMEABILITY TESTING It is conducted to determine permeability no. of Raw sand, Green & No bake sand.
COMPACTABILITY TEST It is conducted to determine compactability of green sand.
GREEN COMPRESSIVE STRENGTH TESTING It is conducted to determine Compression strength of Green sand, No bake sand CO 2 sand.
SAND SIEVE TESTING It is conducted to find out AFS (Fineness No. ) of sand.
COIN SAMPLE SPECTRO REPORT INTIMATION SYSTEM TO MELTING FROM LAB On Spectra View 22
SPECTROMETER It is used to determine element’s composition of metals and alloys.
METALLURGICAL MICROSCOPE It is used along computer interface and image analyzer software to analyze microstructures.
BRINELL HARDNESS TESTING It is conducted to determine Brinell hardness number of Casting parts.
ULTIMATE TENSILE STRENGTH TESTING It is conducted to determine Ultimate Tensile Strength of casting test bar.
Hanger Type Shot Blasting Machine Samples for Grinding & Visual Inspection 27
CUSTOMER COMPLAINT HANDLING Receive Complaint Assign Team Identify Causes Consolidation of causes Why - Why Analysis Conduct trials Finalize action plan Propose corrective & preventive actions Identify Root cause Results OK? Implement to process Horizontal Deployment Monitor Effectiveness Close Complaint 28 28
SAND CASTING COMPONENTS Housing (Steering) Insulator cap Water body Steering Housing Tractor Trumpet Housing Pulley 29
Castings Products Tractor Gear Housing Ram cylinder Housing Crank Pulley Water Pump Pulley Hydraulic Jack Water Pump Body Gear Shift Fork Tractor Brake
SAND CASTING COMPONENTS Delivery casing TP Carrier Water Body Steering Housing (teering) Oil Sump Shaft Tractor Brake Housing Rear Cover 31 Ster 31 Steering Housing
Some of Our Premier Clients
Contact Us RAMYA BALAJI ALLOY PVT LTD Regd / Works Office Lakhowal Road, Tehsil Kumkalan, Kohara, Ludhiana 141112 (Punjab). India Website www. ramyabalaji. com Name - Vijay Kumar Cell No. - MD Name - Sudhir Gupta - CEO - +91 90070 74777 Cell No - +91 87250 -06484 Email - [email protected] com Email - sudhir. [email protected] com Name - Balachander K - GM (Marketing) Cell No: - +91 988 491 1976 E Mail - [email protected] com
THANKS For Your Precious Time 34