PROMOTIVE ACTION OF WORKER S HEALTH HYGIENE AND ENVIRONMENT

PROMOTIVE ACTION OF WORKER’S HEALTH, HYGIENE, AND ENVIRONMENT IN PT. GUNUNG MADU PLANTATIONS INDONESIA Extension Seminar of JICOSH Ergonomic Course Presented by : dr. Evi Maiselma JICOSH Extension Seminar

PRESENTATION OUTLINE Company Overview Hazard Identification Hazard Handling Waste Management Waste Water Treatment Control & Monitoring Constraint & Commitment Summary JICOSH Extension Seminar

PT. GUNUNG MADU PLANTATIONS Cane Plantations & Sugar Factory Lampung, Indonesia www. gunungmadu. com JICOSH Extension Seminar

COMPANY OUTLINES 1975 : Established in Lampung Province Status : Foreign Investment Company • Kuok Investment • PT Pipit Indah (Local Partner) : 27. 50 % • PT Rejosari Bumi 1978 (Foreign Partner) : 45. 00 % (Local Partner) : 27. 50 % : Initial Production Main Product : Plantation White Sugar (Domestic Market) Co-Product : Molasses (Domestic & Foreign Market) JICOSH Extension Seminar

PRODUCTION CHART JICOSH Extension Seminar

THE PLANT SITE Tokyo • 7, 000 km from Tokyo • 400 km from Jakarta • 100 km from Provincial city Jakarta JICOSH Extension Seminar

PLANTATIONS AREA • 7 Area Divisions • 35, 000 Hectares Total Land • 25, 000 Hectares planted with cane JICOSH Extension Seminar

EMPLOYEES & WORKERS Year Staff & Manager Employee Total Daily Workers 1985 120 1, 640 1, 760 10, 000 1987 125 1, 598 1, 723 10, 500 1989 124 1, 519 1, 643 8, 000 1991 131 1, 627 1, 758 8, 500 1993 133 1, 723 1, 856 8, 500 1995 142 1, 745 1, 887 8, 500 1997 147 1, 654 1, 801 7, 500 1999 153 1, 553 1, 706 8, 500 2000 153 1, 526 1, 679 8, 500 2001 152 1, 549 1, 701 8, 500 2002 151 1, 542 1, 693 8, 500 2003 147 1, 553 1700 8, 000 JICOSH Extension Seminar

EMPLOYEES & WORKERS COMPOSITION, 2003 JICOSH Extension Seminar

SITE FACILITIES RESIDENCE LOCATION Site A TOTAL I II IV VI Kindergarten 1 1 1 5 Elementary School 1 1 1 5 Junior School 1 1 Mosque 1 1 Church 1 1 Hospital Policlinic 1 1 1 6 4 1 Canteen Mini market 1 1 1 5 1 Club House 1 1 1 1 6 1 1 1 4 1 1 5 Foot Ball Field 1 2 1 1 7 Tennis Court 1 1 2 1 1 1 7 Volley Ball Court 2 2 4 2 2 2 14 Badminton Court 1 6 1 10 Basket Ball Court 1 1 Swimming Pool 1 2 1 JICOSH Extension Seminar

MAIN ACTIVITIES Cultivation Milling Laboratory Health Service Crop Maintenance Processing Workshop Waste Management Harvesting Steam Generating Research Waste Water. Extension Seminar Treatment JICOSH

PHYSICAL HAZARDS • • • Cultivation • Dust Vibration Noise Sunburn CHEMICAL HAZARDS • • Crop Maintenance Herbicide & insecticide application Fertilizer application Hazard Identification at Workplace Plantations Plantation Factory Workshop Research Laboratory Hospital BIOLOGICAL HAZARDS • • Poisonous animal attack Parasite infection PSYCHO-SOCIAL HAZARDS Harvesting • Overwork JICOSH Extension Seminar

SUGAR PROCESSING FLOW CHART CANE IMBIBITION WATER MILLING BAGASSE MIXED JUICE MILK LIME CLARIFICATION SO 2 GAS FILTER MUD CLEAR JUICE EVAPORATION SYRUP BOILING MASSECUITE WATER CURING MOLASSES SUGAR JICOSH Extension Seminar

PHYSICAL HAZARDS • • • Milling • • Dust Ash Noise Vibration Heat Hazard Identification at Workplace Plantation Factory Workshop CHEMICAL HAZARDS • Clarification • • Chemical for equipment cleaning Chemical for processing Chemical for Boiler Research Laboratory Hospital PSYCHO-SOCIAL HAZARDS • Overwork Evaporation JICOSH Extension Seminar

PHYSICAL HAZARDS • • • Dust Vibration Noise Hazard Identification at Workplace Plantation Repairing Factory CHEMICAL HAZARDS • Used Oil Workshop Research Laboratory Hospital Fabricating RADIATION HAZARDS • Welding radiation PSYCHO-SOCIAL HAZARDS • Overwork Assembling JICOSH Extension Seminar

CHEMICAL HAZARDS • Chemical for analysis Hazard Identification at Workplace Plantation Tissue Culture Factory Workshop Research Laboratory BIOLOGICAL HAZARDS Biological Control • Hospital Infectious diseases Breeding JICOSH Extension Seminar

CHEMICAL HAZARDS • Lab Analysis Chemical for analysis Hazard Identification at Workplace Plantation Factory Workshop Research Laboratory Hospital Lab Analysis JICOSH Extension Seminar

BIOLOGICAL HAZARDS • Communicable disease Hazard Identification at Workplace Plantation Medical Treatment Factory Workshop Research RADIATION HAZARDS Curing Room • Photo (X-ray) radiation Laboratory Hospital X-ray Unit JICOSH Extension Seminar

HAZARD HANDLING Protection ! Modification and Improvement in the Process Eliminating or Minimizing Hazard Source JICOSH Extension Seminar

WASTE MANAGEMENT Source Reduction Recycling & Reusing Utilization JICOSH Extension Seminar

WASTE MANAGEMENT Liquid Waste WWT Cane Juice Sugar Molasses Solid Waste Bagasse • Power Generator (Burnt ash is used for farm) • Derivative Industry (Mushroom, Paper, Cattle Farm) Filter Mud • Transported to farm as organic fertilizer • Derivative Industry (Alcohol, MSG, Cattle Feed) JICOSH Extension Seminar

WASTE WATER TREATMENT Facultative 1 Pond (8, 400 m 3) Buffering Pond (29, 700 m 3) Facultative 5 Pond (6, 129 m 3) Anaerobe Pond (60, 900 m 3) Facultative 4 Pond (6, 129 m 3) Splitter (Oil and Water) (660 m 3) Facultative 3 Pond (6, 129 m 3) Facultative 2 Pond (8, 400 m 3) Fishing Test For irrigation Stabilizing Pond (8, 100 m 3) Aerobe 2 Pond (34, 428 m 3) Total Volume = 244, 150 m 3 Aerobe 1 Pond (18, 654 m 3) Monitor Pond (4, 590 m 3) to the river JICOSH Extension Seminar

WASTE WATER TREATMENT JICOSH Extension Seminar

CONTROL & MONITORING WORKER • Pre-employment Medical Check-up • Periodical Medical Check-up • Pre-replacement Medical Check-up ENVIRONMENT • Air Quality Measurement • Water Quality at Resource • Water Waste Quality after Treatment JICOSH Extension Seminar

HAZARD SUMMARY HAZARDS EFFECT • • Worker’s Health v Respiratory System v Hearing System v Nervous System v Heat Stroke & Water Body losses v Acute & Chronic Intoxication v Skin & eyes Irritation v GIT disturbance v Poison effect of animal v Radiation effects • • Ash Dust Noise Vibration Heat Herbicide and Insecticide Chemical Radiation Poisonous animals attack Waste • Environment v Air Pollution v Water Pollution v Natural Balance v Social Aspect HEALTH • Emergency Help • Curative Action • Preventive Action • Promotive Action HYGIENE • In-house keeping ENVIRONMENT • Waste Management • Waste Water Treatment • Reforesting, Green Belt • Routine Monitoring JICOSH Extension Seminar

EFFLUENT ANALYSIS BY GOVERNMENT, 2003 BOD COD TSS Debit (M 3/day) p. H April 3, 371 8. 83 30 70 41 May 4, 549 8. 63 32 76 35 June 3, 606 8. 53 33 75 20 July 3, 514 8. 16 41 85 40 August 2, 816 8. 46 42 90 50 September 4, 306 8. 31 43 70 42 6 -9 60 100 50 Month Tolerable Value (ppm) JICOSH Extension Seminar

EFFLUENT ANALYSIS BY GOVERNMENT, 2003 JICOSH Extension Seminar

AIR QUALITY MEASUREMENT BY GOVERNMENT, 2003 Ambient Parameter Emission Measured Tolerable Value SO 2 50. 11 ug/m 3 365 6. 32 mg/m 3 1000 NOX 26. 82 ug/m 3 150 69. 53 mg/m 3 1000 CO 875 ug/m 3 10. 000 254. 23 mg/m 3 - CO 2 - - 5. 13 % - O 2 - - 11. 48 % - H 2 S < 0. 001 ppm 0. 02 - - NH 3 0. 003 ppm 2 - - 214. 26 mg/m 3 350 42. 1 ug/m 3 230 - - 48. 6 d. B 70 - - Total Particle Ash Noise Level JICOSH Extension Seminar

ENVIRONMENT AWARD JICOSH Extension Seminar

OUR CONSTRAINTS Human Factor (negative attitude & bad habit) • Indiscipline • Carelessness • Low awareness of the importance of OSH It is the nature of sugar industry to create hazards • Noise, Heat, Vibration, Ash, etc Daily workers turn-over is high, and they work only in harvesting season. Need training and OSH campaign Need more budget to provide safety infrastructures & protection equipment Need OSH continual campaign JICOSH Extension Seminar

OUR COMMITMENT GMP Sugar is the cleanest sugar produced in the region No Serious Hazard No Occupational Disease No Environmental Damage Healthy Worker, Healthy Company JICOSH Extension Seminar

Thank You JICOSH Extension Seminar