Скачать презентацию PRO-MIC Roll Measurement Systems An Overview PRO-MIC Corporation Скачать презентацию PRO-MIC Roll Measurement Systems An Overview PRO-MIC Corporation

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PRO-MIC Roll Measurement Systems An Overview PRO-MIC Corporation (c) 2013 1 PRO-MIC Roll Measurement Systems An Overview PRO-MIC Corporation (c) 2013 1

PRO-MIC Roll Measurement Systems PRO-MIC Corporation (c) 2013 2 PRO-MIC Roll Measurement Systems PRO-MIC Corporation (c) 2013 2

PRO-MIC Roll Measurement Systems • 28 years and 40, 000 roll profiles measured (est). PRO-MIC Roll Measurement Systems • 28 years and 40, 000 roll profiles measured (est). • More than 750 Systems in use on 6 Continents. • Reliable equipment that works. • All Industries: Steel, Aluminum, Brass, Copper, Paper Rubber – Tires and calendering, Magnetic Tape, Film and more. • All Roll Materials (Steel, Cast Iron, Rubber, Synthetics, etc…) • All Roll Shapes (Sine/Cosine, Parabolic, CVC, TFT, etc. ) • Measures change in diameter. PRO-MIC Corporation (c) 2013 3

PRO-MIC Roll Measurement Systems Key Points • PRO-MIC Digital Electronics Package -- all digital, PRO-MIC Roll Measurement Systems Key Points • PRO-MIC Digital Electronics Package -- all digital, battery powered. • PRO-MIC TRUE End-to-End - complete edge to edge profiles. • PRO-MIC Lightweight - measures 2”/ 50 mm inside each edge. • Size ranges from 1 -80 inches/25 -2000 mm diameter. • Scales/arms adjust to form an ‘X’ above the wheeled carriage, minimizing space requirements around the roll. • Crown/profile measurement range: 0. 400”/10 mm • Resolution: 0. 000020”/0. 0005 mm (Option: 0. 000005”/0. 0001 mm) • Repeatability: +/-0. 0001” / +/-0. 0025 mm • Print direct from PRO-MIC, or, easy wireless Bluetooth transfer to PC software. PRO-MIC Corporation (c) 2013 4

PRO-MIC Roll Measurement Systems Standard Size Ranges • • • 1 PRO-MIC Roll Measurement Systems Standard Size Ranges • • • 1" to 4" (25 to 100 mm) 2" to 8" (50 to 200 mm) 4" to 22" (100 to 559 mm) 8" to 32" (200 to 810 mm) 8" to 40" (200 to 1015 mm) 16" to 48" (400 to 1200 mm) 16" to 64" (400 to 1600 mm) 20" to 80" (500 to 2000 mm) Custom Sizes Available PRO-MIC Corporation (c) 2013 5

PRO-MIC Locations PRO-MIC Corporation (c) 2013 6 PRO-MIC Locations PRO-MIC Corporation (c) 2013 6

PRO-MIC Digital Electronics Package PRO-MIC Puts an End to Calibration! • • • Lower PRO-MIC Digital Electronics Package PRO-MIC Puts an End to Calibration! • • • Lower your operating costs. No calibration required! All new Digital system. (Sony) Magnescale Probes - Specialty digital probes generate High Precision with no calibration. Measurement Range: 0. 400” /10 mm. Resolution: 0. 000020” / 0. 0005 mm. Exchange or replace probes without accuracy loss or re-calibration. Bluetooth Wireless Communication to PC. Nearly 250 Digital PRO-MICs in service. High Resolution Option. PRO-MIC Corporation (c) 2013 7

PRO-MIC TRUE End-to-End (Patented) • PRO-MIC Digital Electronics. • Patented design. • Original design PRO-MIC TRUE End-to-End (Patented) • PRO-MIC Digital Electronics. • Patented design. • Original design was created in to meet demands of precise rolling operations. • Measures complete roll profiles from one roll body edge to the other. • No operator manipulation or special skills required. • Easy and Convenient to operate. • Complete profiles are important for: – – Critical Rolling Operations. Correcting Mill Problems. Diagnosing Grinder Performance. Advanced Roll Shapes (CVC and other shapes) PRO-MIC Corporation (c) 2013 8

PRO-MIC Lightweight • • • PRO-MIC Digital Electronics Bluetooth Wireless Communication Precision, Lightweight design. PRO-MIC Lightweight • • • PRO-MIC Digital Electronics Bluetooth Wireless Communication Precision, Lightweight design. Measures with in 2”/50 mm of roll ends. Reduced cost. Easy and convenient to operate. PRO-MIC Corporation (c) 2013 9

Manual Indicator Systems • • • Traditional Dial Indicator Saddle Micrometer. Maintains mechanical precision Manual Indicator Systems • • • Traditional Dial Indicator Saddle Micrometer. Maintains mechanical precision of PRO-MIC electronic systems. Includes dial indicator. Same size ranges as other PRO-MIC systems. Lightweight and simple to use. Low Cost. PRO-MIC Corporation (c) 2013 10

Low Clearance Systems • • • Used to measure rolls in place. Special Low Low Clearance Systems • • • Used to measure rolls in place. Special Low Clearance mechanical assemblies custom designed for each roll size. Main wheeled frame requires only 35 mm/1. 375” clearance. Radius arms require only 1”/25 mm clearance. (excl. probes) Special opposed probe version of PRO-MIC Digital electronic package. Available as balanced and offset arm design to fit in tight spaces. Offboard electronics with Bluetooth wireless communication to PC. See Separate Power. Point for More Info PRO-MIC Corporation (c) 2013 11

Sendzimer Mill Systems (Small rolls) • • Miniature precision mechanical assemblies. For rolls under Sendzimer Mill Systems (Small rolls) • • Miniature precision mechanical assemblies. For rolls under 4 inches / 100 mm Offboard PRO-MIC electronics. Complete electronic profile measurements for small diameter rolls. • Size Ranges • 1” - 4” (25 -100 mm) • 2” – 8” (50 -200 mm) PRO-MIC Corporation (c) 2013 12

PRO-MIC Software Systems PRO-MIC Software Features: • • • • Electronic Storage of PRO-MIC PRO-MIC Software Systems PRO-MIC Software Features: • • • • Electronic Storage of PRO-MIC Measurements Microsoft Access Data Storage. Target Shapes (Sine/Cosine, Parabolic, etc). Tolerance Bands. High speed printing to any Windows Printer. Interactive profile display. Live scale adjustment. Profile Zoom. Easy to Use Interface. Support for Touchscreen PCs. Minimized user input. Built in data export functions. Easy to Read Data Entry Screen. Network option available. Can be integrated with Plant Systems. Roll Comparisons included • (worn vs ground or hot vs. cold) See Separate Power. Point for More Info PRO-MIC Corporation (c) 2013 13

Accessories and Optional Capabilities • Bluetooth Wireless Communication • Concentricity / Roundness Measurement -- Accessories and Optional Capabilities • Bluetooth Wireless Communication • Concentricity / Roundness Measurement -- Polar Plot • PRO-FILER Handheld Datalogger PRO-MIC Corporation (c) 2013 14

PRO-MIC Bluetooth Wireless • PRO-MIC Digital Electronics includes Bluetooth wireless communication ability. • PRO-MIC PRO-MIC Bluetooth Wireless • PRO-MIC Digital Electronics includes Bluetooth wireless communication ability. • PRO-MIC Data can be wirelessly transferred from the PRO-MIC Digital to your PC running PRO-MIC software. • Data can be sent to Desktop, Laptop or Tablet PC. • Measurement charts can be viewed on the roll! PRO-MIC with Bluetooth Antenna Handheld or Mounted Tablet PC PRO-MIC Corporation (c) 2013 Laptop or Desktop PC 15

Concentricity/TIR Measurement • Measures “Roundness” of the roll as is rotates in the grinder Concentricity/TIR Measurement • Measures “Roundness” of the roll as is rotates in the grinder or machinery. • Proximity Sensor provides rotational index. • Up to 3 measurements can be collected and stored in PRO-MIC Electronics. • PRO-MIC Digital measures at up to 200 Hz. • Data can be transferred to PC Software and Polar Plot generated. • PRO-MIC mechanical saddle is not used in this measurement - Magnetic Stands are used to position the measurement probes. PRO-MIC Corporation (c) 2013 16

PRO-FILER Data Logger • Temporary data storage device used to store and annotate PROMIC PRO-FILER Data Logger • Temporary data storage device used to store and annotate PROMIC Measurements. • Measurement data is transferred from the PRO-MIC to the PRO-FILER then on to your PC or Printer. • Convenient for transfer of groups of measurements to a remotely located PC. • Also helpful for measuring rolls in place where the PC cannot be conveniently positioned. PRO-MIC Corporation (c) 2013 17

Sample Hardcopy Reports Sample 1 Sample 2 PRO-MIC Corporation (c) 2013 18 Sample Hardcopy Reports Sample 1 Sample 2 PRO-MIC Corporation (c) 2013 18

Special PRO-MIC Systems PRO-MIC Corporation (c) 2013 19 Special PRO-MIC Systems PRO-MIC Corporation (c) 2013 19

Contact Information PRO-MIC Corporation 20135 Valley Forge Circle King of Prussia, PA 19406 U. Contact Information PRO-MIC Corporation 20135 Valley Forge Circle King of Prussia, PA 19406 U. S. A. Phone: 610/783 -7901 Fax: 610/783 -7904 Email: info@pro-mic. com WWW. PRO-MIC. COM PRO-MIC Corporation (c) 2013 20