pro. ERP Shipbuilding Process
Contents I II IV V Company Profile pro. ERP Introduction Shipbuilding Process pro. ERP to Shipbuilding Q&A
I Company Profile 1 Organization Structure 2 International Alliance 3 Our Customers 4 Advantage 5 History
Company structure CEO Planning (Strategies, Visioning, Planning) Customer Support Development A Consulting (Technology, Venture management) Development B Human Resources Development C Consulting Education & Training Finance Sales & Marketing A Sales & Marketing B Operation Sales & Marketing C
International Alliances CAD&SOFT Co. , LTD. Japan China NTTData Liaohe Digital SRA Liaoning NEWHELP MIS Tinymodule India E-Tech Philippines APTech Canada Spain Vietnam SC JP VAL Vinashing
Our customers Some of our more recognized customers include: Our Customer
Advantages ADVAN Korea TAGES OF THE ALLIAN CE WITH CAD & SOFT Cad & Soft/JP Val ØKnow how the ship industry. ØExperience in projects with main vendors of big ship yards in Korea. ØProjects with Hyndai Heavy Industry (Sub vendor: Lee young Shinhan hochang). ØBenchmark with Korea/China and Vietnam. Ø Personalized support with consultants of Cad & Soft and partners in Asia and other regions Cad & Soft/JP Val ØPossibility to access to the design tool Ship Constructor with special price Ø Indirect support from Korea government trough Cad & Soft for alliances in future projects. ØA TFT in country of origin and Korea. If necessary support of consultants from Spain, China or Japan experts in the ship industry. ØOpportunity to access to future IT products developed in Korea for the relevant industry
Certificates and recognitions Date Organization 1999. 12. 15 Small & Medium Business Administration 2000. 12. 07 Military Manpower contents Certified as Venture Business (Registration No. 99123471 -387) Designated as Industrial Military Manpower Company in 2001 Administration 2001. 05 04. 02 DNV Small & Medium Business Administration Norway DNV ISO-9001 a note of Authentication Acquisition Selection of Business Support of ERP Consulting In Small & Medium Enterprises 04. 10 Microsoft Contract of Microsoft Certified Partner 04. 15 Microsoft Contract of pro. ERP vs MS-SQL Runtime 04. 28 Small & Medium Business Administration Selection of Support Company in 10 thousands IT Business (High Class ERP, Basic ERP)
Certificates and recognitions Date Organization 2001. 10. 23 Korea Industrial Complex contents Selection of Solution Company in Intelligence Support Corporation 10. 23 Small & Medium Business Administration 12. 17 Ministry of Information & Selection of ERP Consulting Support Company in Small & Medium Enterprises Selection of Perspective Minor Enterprises (2002~2004) Communication 12. 21 Ministry of Commerce, Industry Selection of 1 st Template Developer (Shipbuilder Section) and Energy 2002. 05. 13 Korea Information Management Institution for Small & Medium Enterprises 05. 31 2003. 11. 10 12. 24 2004. 25 Selection of Intelligence Consulting Business in Local Small & Medium Enterprises (Busna. Ulsna IT Consulting Group) (Busna. Ulsna Selection of Production Intelligence in Small & Medium Enterprises INTERNATIONAL QUALITY SYSTEM PTY. LTD. Busan Business Support Center Daily Economy Newspaper ISO 9001: 2000 / KS A 9001: 2001 Recommended Excellent 2003 S/W : pro. ERP Awarded “Venture Administration Gold”
Certificates and recognitions Date Organization 2004. 04 Small & Medium Business contents Manufacture Company IT Research “Development of Mita Middleware System” 2005. 02 Small & Medium Business Development of data mining Module for ERP system (Busan & Ulsan) 2005 TOC Solution Development of TOC 2006. 06 IT Venture Growth Support Oversea Marketing of pro. ERP 2006. 09 Technology Development Interface Development of pro. ERP & Shipconstructor 2006. 09 BORIM Consulting in BORIM Company 2006. 12 DONG-NAM pro. ERP Consulting in Dong-Nam ENG 2007. 01 ATEC pro. ERP Consulting in ATEC 2007. 01 NEDTEC pro. ERP Consulting in NEDTEC 2007. 02 Ship. Constructor Agreement of Ship. Constructor ASPROVA Agreement of ASPROVA MITEC pro. ERP Consulting in MITEC 2007. 04
II pro. ERP Introduction 1 Function Chart 2 Pro. ERP Concept 3 Application Industries 4 Benefits 5 Implementation
Function chart Functions Standard data Basic data management, integrated code management, standard BOM management, standard process management, process system management, design event management Sale and distribution Order processing management, estimate management, customer management, sale& bill collecting management, supply management, sale and distribution status management Production planning Contract management, operation management, load leveling management, contract, equipment management, performance management, production status management Design planning BOM management, drawing plan, material selection planning, MP planning, POR planning, drawing performance planning, design status management Material management Purchase & storing management, delivery management, surplus /remaining material management, exporting management, steel material/outsourced product management, purchase time management, undone order processing/storing management, material raw cost management, raw cost control, material status management The cost control Executive budget planning, standard cost management, the cost control, the cost account management, the cost weight control, exchange rate management, executive budget item planning, currency code management, the actual cost management, the project cost management Accounting management Voucher, register, financial statement, surtax, budget, fund, fixed asset and automatic fill-in management Human resource management, payment management, year-end adjustment, retirement adjustment, diligence & indolence, partners, human resource status management Management information Standard information management, order processing, project planning, cause assessment, integrated administration, business data showings Management in common part Bulletin, business card, bookmark (favorite), customized security set, security set customized for different window system, version manager
pro. ERP concept pro. ERP Concept pro. ERP is consisted of 4 -detailed concept, in order to provide a systematic process environment. WBS : (Work Breakdown Structure) it proceeds in top-down method grouping every activity in order to conduct assigned projects systematically. CBS PBS : (Product Breakdown Structure) it develops the products of assigned project step-by-step basis to facilitate easy production and system manager. OBS : (Organization Breakdown Structure) OBS rearranges the entire structure to center on business operation and conveys the data easily. CBS : (Cost Breakdown Structure) it proceeds in top-down method by grouping every account and manufacturing cost system. WBS PM M/S SCH’ OBS PBS
Applications Transportation, Load Equipment Ship Building Industry Steel Structure pro. ERP LT Electricity Engineering Field Distribution Equipment Chemistry, Cement, Facilities Others
Advantages ADVAN Korea TAGES OF WORKI NG WITH pro. ER P pro. ERP Ø Focus on project management (Different to other ERP systems) ØAccess to the Know how of the industry in Korea (Processes, pn standards, procedures, codes, drawings, styles…etc) Ø Multilingual program. Ø Easy and simple interface. Ø More efficient that MRP system pro. ERP ØConnection with an ICS (Intelligent consulting system) to decrease • Connection with an ICS (Intelligent installation time. consulting system) to Ø Detail BOM management decrease in levels. installation time. Ø Reduce Inventories. (steel plate, • profile) BOM management in levels. Detail • Reduce Inventorys. (steel plate, profile)
Implementaciones (1) Date Contents of Received an Order 1999 -09 Contract of pro. ERP Installation with IL Jin End Co. , Ltd 1999 -10 Contract of pro. ERP Installation with Yu Sung Industry Co. , Ltd 1999 -11 Contract of pro. ERP Installation with Kyun Jin Industry Co. , Ltd 1999 -12 Contract of pro. ERP Installation with Sam Woo Industry Co. , Ltd 2000 -01 Contract of pro. ERP Installation with ACE Engineering 2000 -04 Contract of pro. ERP Installation with 71 Sam Sung Heavy Industry Cooperation Enterprises (Human Resource , Payment/Accounting) 2000 -07 Contract of pro. ERP Installation with Yient Co. , Ltd 2000 -10 Contract of pro. ERP Installation with 3 Hyun Dae Heavy Industry Cooperation Enterprises 2000 -11 Contract of pro. ERP Installation with 51 Dae Woo Shipbuilder Industry Cooperation Enterprises (Human Resource, Payment/Accounting) 2001 -05 Contract of pro. ERP Installation with 7 Dae Woo Shipbuilder Industry (Human Resource, Payment/Accounting) 2001 -06 Contract of pro. ERP Installation with Se Gi High Tech Co. , Ltd
Implementaciones (2) Date Contents 2001 -07 Contract of pro. ERP Installation with Sun Bo Industry Co. , Ltd 2001 -08 Contract of pro. ERP Installation with Dae Kyung Techons Co. , Ltd 2002 -03 Contract of pro. ERP Installation with Saracom Co. , Ltd 2002 -03 Contract of pro. ERP Installation with Se Jin Technology Industry Co. , Ltd 2002 -03 Contract of pro. ERP Installation with Darin Co. , Ltd 2002 -06 Contract of production Intelligence System Installation with Yient Co. , Ltd (APS / Yard Area system Development) 2003 -02 Contract of pro. ERP Installation with Sung Jin Giotech Co. , Ltd 2003 -03 Contract of pro. ERP Installation with PH Korea Co. , Ltd 2003 -04 Contract of pro. ERP Installation with Sin Dong Industry 2003 -04 Contract of pro. ERP Installation with Mesco Co. , Ltd
Implementaciones (3) Date Contents 2003 -06 Contract of S/W MA with Lee-Young Instrument Co. , Ltd 2003 -06 Contract of pro. ERP with Kangeto Co. , Ltd 2003 -10 Contract of pro. ERP with WIN Co. , Ltd 2003 -12 Contract of pro. ERP with New Fly Tech 2004 -04 Contract of Production Info. Business with Dong-Kug Neha Co. , Ltd (Spot Accomplishment D/B Management, POP System) 2004 -04 Contract of Info. Consulting Business with 2 Companies (IL-Jin End Co. , Ltd, Jin-Yang Pump Co. , Ltd) 2004 -08 Contract of pro. ERP with Sung. Won Eletronics Co. , Ltd. 2005 -03 Contract of pro. ERP with Chang. Sin Co. , Ltd. 2005 -04 Contract of pro. ERP with Jin. Yeong Hwa. Sung Co. , Ltd. 2006 -08 Contract of pro. ERP with Scana. Korea Hidroric Co. , Ltd. 2006 -09 Contract of pro. ERP with 22 Companies in the Borim Building 2006 -12 Contract of pro. ERP with Dong. Nam ENG Co. , Ltd. 2007 -01 Contract of pro. ERP with Artec Co. , Ltd. 2007 -01 Contract of pro. ERP with Ned. Tec Co. , Ltd. 2007 -06 Contract of pro. ERP with You. Il Food Co. , Ltd 2007 -07 Contract of pro. ERP with CMG Techwin Co. , Ltd
III Shipbuilding Process 1 Block Building 2 Erection 3 Launches 4 Sea Trials
Block Building 1 Design 2 Cutting and Forming 3 Pre-Fabrication 4 Paint Work 5 Assembly
Design Block Building 3 D Structure 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY View of the Structure In block design wire frame
Design Block Building 3 D Solid Structure 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY View of texture of structure
Design 3 D Block on the Stocks Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY View with mountable elements ( auxiliary engines, fuel service pumps, ventilation conduits, compressed air system and oil services piping, lubrication and compressed air).
Cutting and Forming Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Plasma Cutting by electric plasma connected to the CAD-CAM systems.
Cutting and Forming Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Sub-assemblies Automatic welding systems at subassembly stages of manufacture.
Cutting and Forming Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Panel Line Production Fully automated panel fitting and welding line.
Cutting and Forming Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Line Heating Machine plate forming technique.
Pre-Fabrication Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Laser Dimensional Control Dimensional check systems for units, applying laser and ultraviolet ray monitoring techniques, to guarantee excellent results in block couplings and in the forms of the vessel.
Pre-Fabrication Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Outfitting Integration of the outfitting starts in the initial stages of block manufacture.
Pre-Fabrication Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Lugging Semi-blocks with their outfitting are lugged to form the fitting unit on the stocks, to optimize the use of means and time.
Paintwork Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Painting the Blocks prior to mounting on the stocks allows for considerable improvements in quality and reducing delivery periods.
Assembly Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY Erection Applying high performance, semiautomatic welding processes with tubular and automatic wires, by submerged arc.
Assembly Block Building Final situation of the Block on the Stocks 1. DESIGN The dimensional statistics control methods applied to fitting blocks on the stocks ensures precision vessel structures. 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY
Erection Block Building Erection Launches
Launches Erection Launches Sea Trials
Sea Trials Launches Sea Trials
IV pro. ERP to Shipbuilding 1 Block Building 2 Erection 3 Launches 4 Sea Trials
Design ( pro. ERP vs Shipbuilding ) Block Building pro. ERP( Design ) Ship. Constructor Interface 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY -. Design Information ( D/B ) -. Design BOM ( 3 D CAD D/B) -. CAD D/B -> pro. ERP D/B -. Parts List
Design ( pro. ERP vs Shipbuilding ) pro. ERP ( Design ) Block Building 2. CUTTING AND FORMING -. Design M/S Schedule -. Drawing Schedule -. Bill Of Material (BOM) -. POR -. Parts List 3. PRE-FABRICATION pro. ERP ( Material ) 1. DESIGN 4. PAINTWORK 5. ASSEMBLY -. Purchase Order ( PO ) -. In/Out Management -. Inventory
Cutting and Forming ( pro. ERP vs Shipbuilding ) Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY pro. ERP ( Manufacture ) -. Process Plan -. Work Order Result -. Daily Report -. Work Process Plan vs Actual -. Parts List
Pre-Fabrication ( pro. ERP vs Shipbuilding ) Block Building pro. ERP ( Manufacture ) 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY -. Fabrication Plan -. Work Order Result -. Daily Report -. Work Process Plan vs Actual -. Buget Control
Paintwork ( pro. ERP vs Shipbuilding ) Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY pro. ERP ( Manufacture ) -. Paintwork Plan -. Work Order Result -. Daily Report -. Work Process Plan vs Actual -. Buget Control
Assembly ( pro. ERP vs Shipbuilding ) Block Building 1. DESIGN 2. CUTTING AND FORMING 3. PRE-FABRICATION 4. PAINTWORK 5. ASSEMBLY pro. ERP ( Manufacture ) -. Assembly Plan -. Work Order Result -. Daily Report -. Work Process Plan vs Actual -. Budget Control
Erection/Launches/Sea Trials ( pro. ERP vs Shipbuilding ) Erection pro. ERP ( Manufacture ) Launches -. Main Assembly Plan -. Work Order Result -. Daily Report -. Work Process Plan vs Actual -. Budget Control -. Slip Interface Sea Trials
Conclusions • • The use of pro. ERP give benefits in Planning, Administration and Control of the shipyards. An interface with a 3 D system as SC allows an efficient use of resources and transfer of information. Allows the use of a single database for different projects. Optimize time of the PM, design team and overheads. The system manage multi-projects and reliable budgets. pro. ERP gives you a precise planning of the project costs Offers a proper administration of schedules Diversification and access to future technological developments in Korea. ü Improve use of resources (Funds, time and capital resources) sing 3 D and pro. ERP under the same system interfaced. ü Be more practical and efficient in the planning and development of projects
Conclusions Design + Planning + Administration EIS Admin Dpt. Success Delivery 3 D CAD Engieering Integrated Service Engineering 3 D Modeling System Management Pilot Project Ship. Yard pro. ERP CAD&SOFT
Q&A
Information Thank you • • • Company Web Site : http: //www. cad. co. kr pro. ERP Web Site : http: //www. pro. ERP. com E-mail : jgshin@cad. co. kr Telephone : +82 - 51 - 803 - 5462~ 4 Fax : +82 - 51 – 803 - 5465
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