Predictive Maintenance Condition monitoring Tools and Systems for

Predictive Maintenance: Condition monitoring Tools and Systems for asset management September 19, 2007

Today’s paradigm Condition Monitoring: • In house maintenance staff Qualified personal who know the equipment Regularly scheduled maintenance • Often reactive React to break down events 2018 -03 -17 ©SKF Slide 2 [Code] SKF [Organization]

Future paradigm Condition Monitoring: • Use of technology to measure Heat Vibration Sound Electrical output Other. . . if you can measure it, you can monitor it • Operate equipment with known status or condition Predict impending failures Comparing baseline data to measurements that fall out of tolerance Eliminate break down events 2018 -03 -17 ©SKF Slide 3 [Code] SKF [Organization]

And in many industries The future paradigm is now. . . 2018 -03 -17 ©SKF Slide 4 [Code] SKF [Organization]

Technology is in use today. . . • Power generation • High speed rail lines • Steel mills • Tunnel and surface mining • Warehousing and distribution • Truck transportation • Paper mills • Printing • Agriculture, food processing • . . . others • Critical components and “balance of plant” 2018 -03 -17 ©SKF Slide 5 [Code] SKF [Organization]

Equipment and services • Use of technology to measure Heat Vibration Sound Electrical output of any kind Others Manual and automated • Service support Equipment selection & implementation Equipment operation Maintenance and repair service 2018 -03 -17 ©SKF Slide 6 [Code] SKF [Organization]

Equipment and service categories • Manual Hand held • Semi automated Combination • Fully automated Mounted sensors • Computer based - monitor via hard wire and remote monitoring via phone or internet • Service support Dispatched after witness of impending failure 2018 -03 -17 ©SKF Slide 7 [Code] SKF [Organization]

Available products and services • Manual - hand held • Semi automated Combination –hand held + computer data collection Software suite – analyst, inspector, observer • Fully automated Mounted sensors and data collection equipment Computer monitor via hard wire and remote monitoring via phone and internet • Service support Dispatched after witness of impending failure 2018 -03 -17 ©SKF Slide 8 [Code] SKF [Organization]

Periodic condition monitoring Portable systems • Data collectors/analyzers • Inspection systems Condition monitoring software • Monitoring suite software • Decision support 2018 -03 -17 ©SKF Slide 9 [Code] SKF [Organization]

Periodic condition monitoring Data collectors/analyzers collect, store and trend vibration and process data to facilitate detection, analysis and correction of machine problems. Inspection systems automate the machine inspection process and enable collection, storage and review of machine condition and plant process data. 2018 -03 -17 ©SKF Slide 10 [Code] SKF [Organization]

On-line systems for continuous monitoring On-line systems • On-line monitoring systems • On-line protection systems Condition monitoring software • Monitoring analysis software suite • Decision support 2018 -03 -17 ©SKF Slide 11 [Code] SKF [Organization]

On-line systems use permanently installed sensors to collect vibration and process data, 24/7, and alert personnel to important changes in machine condition. Protection system is a digital, modular, scalable hardware and software solution that provides integrated machinery protection, condition and performance monitoring from a single source. 2018 -03 -17 ©SKF Slide 12 [Code] SKF [Organization]

Asset management software Monitoring suite software provides users with trending, detailed analysis and reporting and enables plant-wide sharing of information. 2018 -03 -17 ©SKF Slide 13 [Code] SKF [Organization]

Decision support replaces labor-intensive data analysis with an automated process that identifies the probability of specific faults and prescribes appropriate action. • Accurate, consistent, reliable decision making • Captures and preserves knowledge • Compatible with other software and systems 2018 -03 -17 ©SKF Slide 14 [Code] SKF [Organization]

Web enabled Web-enabled asset management knowledge portal. A virtual support network for expert services, 24/7. • Articles • Technical handbooks • Interactive services • Industrial product guides • Best practices • Benchmarking information • E-learning 2018 -03 -17 ©SKF Slide 15 [Code] SKF [Organization]

On-line training • Self-paced learning • Tutor supported • Certification available • Convenient and economical basic skills training 2018 -03 -17 ©SKF Slide 16 [Code] SKF [Organization]

Implementation • Hand held • Semi automated • Fully automated 2018 -03 -17 ©SKF Slide 17 [Code] SKF [Organization]

Implementation • RTP • Press unit • Angle bars • Folder • Other • Critical components • Balance of plant 2018 -03 -17 ©SKF Slide 18 [Code] SKF [Organization]

Benefits. . . • No surprise break downs • Increased “up time” • Reduced need for “back up” equipment • Minimize maintenance resource • Possible outsource when needed • Minimize on hand parts supply • Enjoy the “ROI” benefits 2018 -03 -17 ©SKF Slide 19 [Code] SKF [Organization]

Recommendations. . . • Understand your process • Understand the complete list of available tools • Work with experienced personnel • Implement only what is practical • Enjoy the “ROI” benefits 2018 -03 -17 ©SKF Slide 20 [Code] SKF [Organization]

For more information • Contact p: 630 -833 -7366 2018 -03 -17 ©SKF Slide 21 [Code] SKF [Organization]

Predictive Maintenance: Condition monitoring Tools and Systems for asset management September 19, 2007 2018 -03 -17 ©SKF Slide 22 [Code] SKF [Organization]