PORT CRANES G B Dubini Worldwide Customers

PORT CRANES G. B. Dubini

Worldwide Customers Xiamen International Container Terminal SINTERMAR Nanhai International Container Terminal

Main Activity l New Cranes l Cranes Retrofit l Solutions

REFERENCES Xiamen International Container Terminal • 6 x STS • 6 x RTG Hutchisons Ports Holding (Hong Kong) World’s Largest Port Operator

Xiamen International Container Terminal (XICT)

XICT – 2 x. STS Cranes XHCT – 4 x. STS Cranes

REFERENCES

SPMP-XICT Quayside Crane description OEM: Ender User: Shanghai Port Machinery Plant (SPMP) Xiamen International Container Terminal (XICT) Crane Type: post – panama quayside container crane Loading Weight Rated: 65 tons Boom height: 43 meters Boom Length: 63 meters Hoist Speed: 180 meters/Min no_load and 75 meters/Min full_load Trolley speed: 180 meters/min Gantry speed: 45 meters/min Boom Duty cycle : 7 minutes / single way Power Rated Hoist Motor (2 sets): Trolley Motor(2 sets): Boom Motor: Gantry Motor(24 sets): Automation Feature: Host PLC: Field Bus: SM-APP Lite: 460 Vac/560 k. W/860 Amp/50 Hz/992 Rpm 460 Vac/110 k. W/180 Amp/50 Hz/1450 rpm 460 Vac/315 k. W/490 Amp/50 Hz/1450 rpm 460 Vac/15 k. W/34 Amp/50 Hz/1470 rpm GE I- PAC 30 system Profibus DP Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

Xiamen Haitian International Port Co. , (XHCT)

XICT 6 x RTG’s

REFERENCES

SPMP-XICT RTG Crane description OEM: Ender User: Shanghai Port Machinery Plant (SPMP) Xiamen International Container Terminal (XICT) Crane Type: 4 WD-RTG crane Loading Weight Rated: 41. 5 tons Hoist Speed: 55 meters/Min no_load and 23 meters/Min full_load Trolley speed: 70 meters/min Gantry speed: 90 meters/min Power Rated Hoist Motor: Trolley Motor: Gantry Motor(4 sets): Automation Feature: Host PLC: Field Bus: SM-APP Lite: 400 Vac/210 k. W/400 Amp/50 Hz/800 Rpm 400 Vac/30 k. W/55. 71 Amp/50 Hz/1470 rpm GE I- PAC 30 system Profibus DP Constant HP Hoist Control, Hoist brake realise position monitor for Hoist and Trolley, Soft Limit switch protection for Hoist and Trolley

CT China’s 1 st AC STS Crane - ZPMC l Shanghai Longwu Port l ZPMC constructed it in 2001 l Unidrive Size 5 l DB resistor system l Hoist/Gantry share one drive l Trolley/Boom share one drive l Digital Lock for two hoist motors in tandem

AC Floating Crane ZPMC---1600 T Float Crane Main Hoist： 2*480 KW Aux Hoist 1： 210 KW Aux Hoist 2： 110 KW Boom： 2*480 KW Unidrive Classic Size 5 Field Bus：Profibus DP

REFERENCES Main characteristics • Hoisting capacity : 60 Ton. • Hoisting speed : - with rated load : 75 m/min - without load : 150 m/min • Trolley sp eed : 180 m/min • Gantry speed : 45 m/min

SHIP TO SHORE CRANE Main characteristics • Hoisting capacity : 50 Ton. • Hoisting speed : - with rated load : 90 m/min - without load : 220 m/min • Trolley sp eed : 150 m/min • Gantry speed : 50 m/min

SHIP TO SHORE CRANE The solution HOIST : 2 Motors 190 k. W - MENTOR M 825 R - MD 29 TROLLEY : 4 Motors 23 k. W - MENTOR M 420 R - MD 29 BOOM : 1 Motor 110 k. W - MENTOR M 350 R - MD 29 GANTRY : 8 Motors 25 k. W - MENTOR M 550 R - MD 29

SHIP TO SHORE CRANE ELECTRICAL EQUIPMENT ROOM DRIVER’S CAB OP 27 GANTRY COUNTRY SIDE CHEKER CAB GANTRY SEA SIDE SPREADER CUBICLE MAIN PLC S 7 - 315 I/O I/O PROFIBUS MENTOR II M 825 R DC MOTORS HOIST 190 k. W MENTOR II M 350 R MENTOR II M 550 R M 420 R DC MOTOR BOOM 110 k. W MENTOR II DC MOTORS TROLLEY 4 x 23 k. W DC MOTORS GANTRY 8 x 25 k. W

N. 2 RTG Cranes (New) E-room with drives/PLC/PC CMS/DGPS/RIS. GA + new driver seat

SHIPLOADER Babcok & Brown 7, 200 ton. per hour

REFERENCES Motor 1 TELESCOPIC CHUTE 55 k. W BOOM HOISTING 500 k. W BOOM SHUTTLE 55 k. W Motor 28 GANTRY 28 x 5, 5 k. W

Main Activity l New Cranes l Cranes Retrofit l Solutions

REFERENCES N. 2 STS Cranes retrofitted (new drives)

DC Retrofit STS Crane l Qingdao Port：DC M-G STS Retrofit l M 1200 R / M 350 R / MD 29 / FXM 5 / M 45 l M 1200 R for Hoist and Gantry l M 350 R for Trolley and Boom

REFERENCES HIT – Hutchisons Int’l Terminal @ Hong Kong AC Sinewave Regen

N. 7 STS Cranes retrofitted (new drives + new PLC/PC + new CMS + new driver cabin)

N. 8 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC + new driver cabin + DGPS)

N. 3 RTG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS. GA. )

N. 1 MHC Crane retrofitted (new drives + new PLC + new HMI)

N. 3 STS Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

N. 4 RMG Cranes retrofitted (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin)

N. 6 STS Cranes retrofitted (new drives + new PLC + HMI new driver cabin)

Operator Cabin

N. 2 STS Low Profile Cranes retrofitted (new PLC + HMI + new drives)

N. 4 RTG (new electrical cabin + new drives + new PLC/PC/CMS + new driver cabin + DGPS + RIS. GA. )

N. 2 STS Cranes retrofitted (new PLC + HMI + new drives)

sintermar N. 1 STS Crane retrofitted (new drives + new PLC + HMI)

AC Jib Crane l Shan. Tou：N. 2 Bulk Cranes l Unidrive Classic l 2*UNI 5401 l UNI 3405 l UNI 3403 l UD 51 l UD 70 l Digital lock

N. 1 Bulk Cranes with grab (new drives + new PLC + new driver cabin)

Main Activity l New Cranes l Cranes Retrofit l Solutions

RIS. GA. – Fuel saving features On the RTG (Rubber Tyre Gantry) cranes the power supply is made by Diesel Generator. This generator supply all the equipments on the crane, so all the motors and PLC, lights and other auxiliary devices.

RUBBER TYRED GANTRY CRANE Main characteristics Hoisting capacity : 35 Ton. Hoisting speed : - with rated load : 23 m/min - with no load : 45 m/min Trolley speed : 52 m/min Gantry speed : 135 m/min

RUBBER TYRED GANTRY CRANE HOIST : 1 Motor 160 k. W - MENTOR M 550 R - MD 24 TROLLEY : 2 Motors 12, 5 k. W - MENTOR M 105 R - MD 24 GANTRY : 4 Motors 30 k. W - 2 MENTOR M 350 R - MD 24 AUTOMATION : PLC S 7 -315 MMI : 2 OP 27 FIELDBUS : PROFIBUS

RUBBER TYRED GANTRY CRANE ELECTRICAL EQUIPMENT ROOM DRIVER’S CAB OP 27 MP 370 DIESEL PLC S 7 - 300 GANTRY DIESEL SIDE GANTRY CABIN SIDE SPREADER CUBICLE MAIN PLC S 7 - 315 I/O I/O PROFIBUS MENTOR II TRACK DRIVER SYSTEM PC GPS M 550 R M 105 R M 350 R MODEM GROUND STATION DC MOTOR HOIST DC MOTOR TROLLEY DC MOTORS GANTRY 4 x 25 k. W

TRACK DRIVER DGPS System DGPS Hardware – Differential mode Step 1: BOTH GPS RECEIVER CAPTURE THEIR POSITIONS FROM SATELLITE Step 2: BASE STATION COMPUTE ERROR POSITION Step 3: BASE STATION TRANSMITS TO ROVER STATION ERROR POSITION ROVER STATION BASE STATION Step 4: ROVER STATION COMPUTES ITS CORRECT POSITION

TRACK DRIVER DGPS System GPS Hardware – Control Techniques Plant OPERATOR PANEL ANTENNA GPS RECEIVER RADIO RECEIVER HMI PLANT SUPERVISOR RADIO TRANSMITTER HMI GPS SUPERVISOR MONITOR DATA PLC T. O. S.

TRACK DRIVER DGPS System GPS Hardware – Control Techniques Pictures Plant

TRACK DRIVER DGPS System Software Overview - RTG

TRACK DRIVER DGPS System of the crane position cheked by GPS. Automatic steering. Automatic correction of the crane direction, 3 cm precision in comparison to the virtual line. Yard management. Containers data base and tracking containers with exchange data with the port system management. l MENTOR II

“TRACK DRIVER” DGPS REFERENCES l LSCT La Spezia N. 8 RMG Cranes l LSCT La Spezia N. 4 RTG Cranes l CICT Cagliari N. 4 RTG Cranes l SECH Genoa N. 6 RTG l SECH Genoa N. 6 RMG

SOLUTIONS

SOLUTIONS • Load dependent speed control software • Trailing cable tension control • Antisway open and closed loop (on PLC) • CMS remote control • Track positioning under the crane • Teleservices

AC Crane – HV Cable Reeler Application • Unidrive SP • Onboard-PLC，4 K RAM • Simple centre winder ladder logic • Coiler and recoiler torque offset

EXPERT PRODUCTS SOLUTIONS REFERENCES RESOURCES