POLYMER CLUSTER OF SAINT-PETERSBURG CREATION OF PROTOTYPING CENTER

POLYMER CLUSTER OF SAINT-PETERSBURG CREATION OF PROTOTYPING CENTER Svetlana P. Kozlova “KP” Plant, LLC, Director general International week 2010 March, 8

Elements of innovation infrastructure of St. Petersburg From the presentation of the Governor of St. Petersburg V. I. Matvienko

Net of scientific partners: • National research University of information technologies, mechanics and optics • Saint-Petersburg State university • Saint-Petersburg State polytechnic university • Federal State unitary enterprise Central SRI of construction materials “PROMETEY” • The Southern-German Center SKZ (Wurzburg) • Institution of the Russian Academy of Science “Physical and technical institute named after A. P. Ioffe RAS” • CJSC “SPA “Nanoteh-Severo-Zapad” • Saint-Petersburg State University of communication lines • Federal State unitary enterprise scientific industrial corporation State optic university named after S. I. Vavilov • Saint-Petersburg State technological university (Technical University) • Central scientific and technological institute named after A. N. Krylova – research center of naval architecture and naval techniques • Central scientific and technological institute of materials • OJSC “LENGIPROTRANS • Scientific industrial corporation “Mehanobr-techniques” • CJSC “Transas Express” • Saint-Petersburg regional recourses Center • OJSC “Scientific and technological institute of railway transport ” • OJSC “Scientific and technological and engineering institute of rolling equipment” • LLC “Institute of polymers” (Russia-Germany) • LLC “Plastpolymer” • LLC “PKTI transstroy” • RAS Institute of silicate chemistry named after I. V. Grebenshikova

On Novemder 2007 opening of Engineering Polymer Center took place. The Center is a joint project of OJSC “RZD”, SPb. SU, LLC “Institute of polymers”, SKZ Gmb. H (Wurzburg, Germany) The Russian-Germany “Institute of polymers” created within the program “Transform” realizes R&D on issues underlined by OJSC “RZD” along with Saint-Petersburg State University and the leading institutes of the city: Sientific researches on technical requirments and standarts validation production – 5 works; Items stend actual testing – 5 works; R&Ds with final pilot run production – 8 works; As the result 14 patents were received

Technical items tailor made for OJSC “RZD” and SUE “Metropolitan” Supporting roller of conveyer belts for ballast cleaner Rail joint plow cleaner for ballast cleaner Rubber-metal items: base plate of diesel, salient-block, base plate Package for isolating rail clinch type R 65 Elements of noise and vibro safe

Technical items tailor made for CSTI named after A. N. Krylova • Central Scientific and technological university named after A. N. Krulova – technical center for naval architecture and naval techniques • Companies of Polymer cluster participating in experimental area creation for polymer items and the other polymer items within the Federal target program “Military -industrial complex development 2007 -2010 of the Russian Federation till 2015” production that can be applied to hydraulic system, element for air purification, antifrizzing systems and coverings • Within the Program realization technologies of Bortnik Found were also applied

International cooperation net and Center of prototyping creation Key parners: • SPb. SU ITMO • Engineering and metal processing Cluster • Optoelectronics Cluster • Polymer Cluster *Innovation project “Creation of the Prototyping Center of items from composite materials and coatings application” won in the competition for the grant of the Government of St. Petersburg as the best innovation project-2010 for the Protocyping Center of St. Petersburg creation

Photodiode items produced by Polymer cluster and CJSC “Svetlana-Optoelectronica” within the international cooperation net

BACKGROUNDS FOR PROTOTYPING CENTERS AND INDUSTRIAL DESIGNING CENTERS CREATION SPb. SU ITMO experience: Works integration on base of VPN- technologies

Center of Prototyping Creation SPb. SU and NP “Saint-Petersburg Association of enterprises for radio-electronics, instrumentation, communications and infotelecommunications” Agreement of small and medium enterprises working in the field of medicine, instrumentation and biotechnologies “As. Ecomedica”, innovation cluster of Saint-Petersburg of optoelectronics about Center of Prototyping creation

Center of prototyping creation Partners of the Center: FSUE “”CSTI named after A. N. Krylova LLC “Institute of polymers” CJSC “Svetlana-Optoelectronica” LLC “Engineering polymer Center” CJSC “Nevametallposuda” LLC ‘”TC Pribor “ LLC “SPC PILOT” LLC “Chudo-Yarmarka” LLC “BIC” LLC “Instrumental technologies” LLC “Glosis-Service” LLC “SBM-Universal” Order of the Prototyping center creation (November 2009)

Role of Prototyping Center

Center of prototyping creation Present and future clients of the Center: Work of the Prototyping Center is oriented to requirements: - Small and medium innovation companies of Saint-Petersburg and North-West Federal district; - Enterprises of clusters and associations

Technologies of the Center · Methods of designing and production business processes re-engineering in the sphere of instrumentation and engineering production · Technologies of designing and production of high-tech products · Methods and tools of 3 D items, technological and industrial processes modeling · Information technologies in provision of expanded and virtual enterprises · Virtual modeling of technological processes of part cutting and postprocessors elaboration for CNC machines · Engineering analysis and virtual modeling of generation of geometry technological processes · Automatically designing and production of complicated generation of geometry jig and instrument · Engineering 3 D-design in CAD systems of “Hi-End” level etc.

Center of prototyping creation Basic indexes of the project Forecasting period 2010 -2016 Demand for, RUR 57 692 SPb and the RF budget, RUR 32 000 Equity capital, RUR 25 692 Payback period 6, 6 years Discounting 0, 1966 Discounting for budget 0, 1966 Net present value (NPV), RUR 65 091 NPV for budget 17 558

Center of prototyping creation № Description of costs Cost rate inclusive of VAT, RUR 3 170 220 5 032 500 1 2 Lathe processing center GT-200 МА Processing center NSV 66 A 3 MILLUTENSIL-TUSHIR-MOLDER BV 26 Е with electric 5 139 660 4 Electro erosive molder JM-430 NZ ZNC 1 205 760 5 6 7 8 9 Vertical milling machine with DRU ВМ 127 М Belt sawing machine PMS 270/350 SAD Automatic molding machine Battenfeld 3 D-printer Objet Eden 350 v Equipment for silicone molding 1 029 660 127 120 1 000 6 452 970 5 506 740 10 Staff development courses along with SPb. SU ITMO 11 11 13 12 Universal molding center Staff development courses along with HES SPb. GUEF Complex of technological processes equipment Buildings rent TOTAL: 635 600 423 730 800 000 726 040 750 000 32 000

Center of prototyping creation Staff assistance: Today staff assistance, staff development and internship organization for the project is based on cooperation with: • Employment center of Vyborgskiy district of Saint-Petersburg, • Saint-Petersburg Regional Recourses Center (along with HES SPb. SUEF, SPb. SU ITMO, SPb. SU). The project team is participating in the international staff development programs: staff development programs • School of Business Engineering and Entrepreneurship, Saxion University of Applied Sciences, the Netherlands, • University of Orebru, Sweden, • Babson College, the USA (participation in educational program SC “RUSNANO” “Mobilizing of additional financing of venture capital investments in Hi-Tech projects”).

THANK YOU! Svetlana P. Kozlova “KP” Plant, Director general www. kp-plant. ru