Pipeline Integrity Management System Presentation of ROAIMS

Pipeline Integrity Management System Presentation of ROAIMS

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

Collaboration Setup Client AMT - Level 1 Technical Support - Data Collection & Integration - Training - Requirement / Change Specification - Project Management ROSEN - Software Implementation - Software Customization - Updates / Upgrades - Level 2 Technical Support ROSEN Asset Integrity Management Software & associated Services

Business Segments Software implemented for: • Pipeline Systems (onshore & offshore) • Above-Ground Storage Tanks • Sea-going Vessels ROSEN Asset Integrity Management Software & associated Services

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

ROAIMS Overview ROAIMS encapsulates the tools, the consistent logic and associated services for: • Data Management and integration / alignment of Inspection Results • Design & Construction Data Integration • Document Control • Immediate and Future Repair Planning • Risk Assessment & Prioritization • Field verification coordination • Rehabilitation action tracking Fully auditable record-keeping and assessment capabilities. ROSEN Asset Integrity Management Software & associated Services

Asset Management Asset Manager is the gateway to all functions of the ROSEN Asset Integrity Management Software (ROAIMS). It allows to centrally conduct all the necessary steps to achieve a successful integrity management process. • All gathered assets on a single view • Hierarchical register • Enter relevant operational parameters to each asset • Integrated management of pipelines, tanks and other assets. ROSEN Asset Integrity Management Software & associated Services

Data Integration • • • Straight forward GUI to perform data integration Data is loaded in Standardized Database, e. g. PODS, APDM Time component included (e. g. for consecutive inspections) Connection to existing DB (e. g. from GIS) Integration of most geographical formats Connection to Web Map Services ROSEN Asset Integrity Management Software & associated Services

Document Control The central storage facility for all integrity-related documents within the ROAIMS environment. The application allegorizes the bridge between the structured storage of documents and the database keeping all integrity related details. • Link documents to each specific asset • Included comprehensive search/filter functionalities • Connect to DMS ROSEN Asset Integrity Management Software & associated Services

Inspection & Testing Data Alignment Manager & ETL are used to integrate all necessary distance based or geo-referenced data to a common centerline route. The standardization of all data from the multiple sources enables for integration and cross-analysis of large data volumes. • Spatial & linear centerline alignment • Weld-to-Weld alignment • Supporting proprietary and industry-standard data models ROSEN Asset Integrity Management Software & associated Services

Combined Visualization & Analysis In ROAIMS all integrated and calculated data can be overlaid with each other: • Comparison of consecutive ILI runs • Overlay internal and external inspection results • HCA’s or other geospatial conditions. • Risk Assessment and Spillage outcome in geographical context. • Geographic queries (e. g. filtering, buffering) & & & ROSEN Asset Integrity Management Software & associated Services

Risk model (QPRAM) outline Po. F Assessment: Adjustment of threat model based on regional peculiarities (e. g. Permafrost, Geotechnical factors) Diagnostic Records: Utilization of ILI and Aboveground Surveys to adjust specific threat results Failure scenario analysis: Failure Modes (leak/rupture) and release scenarios (spillage, thermal radiation, etc). Consequence Assessment: Leak and Rupture Scenarios considering Land Types, Population Density etc. Risk Assessment Combining Po. F and Co. F results and comparing with acceptability thresholds. Prioritization of preventative and mitigative actions.

Risk Assessment The Risk Model is structured to answer three basic questions: • Which threats are active? • Will the active threat result in a leak or a rupture? • What is the company liability in the event of a failure? To prioritize the system for maintenance and inspection activities an assessment has to be carried out both for active threats and for the consequences of a failure. • Dynamic Segmentation • Threat assessment based on rules derived from applicable codes and industry best practice, e. g. ASME B 31. 8 s • Suggestion of verification and mitigation procedures for all identified threats ROSEN Asset Integrity Management Software & associated Services

FFP Assessment The new Feature Assessment version combines ROSOFT capabilities with latest technological advantages of the ROAIMS framework. • Fully centralized Database environment for all ILI and related information (e. g. from field) • Statistics and Pivot Charts • Full integration with Repair Coordinator • On-the-fly tracking of repair state • Defect editing and updating • Comparison of assessment methods • … ROSEN Asset Integrity Management Software & associated Services

Corrosion Growth Using the results of in-line inspections and corrosion growth estimations, the application aims to simulate the future conditions of a pipeline section. • Directly apply growth rates to ILI runs and estimate future conditions for any point in time • Growth rates typically come from Level 2 Assessment (Signal comparison, coupons, . . . ) and are applied per segment • Box-data based automated calculations can be applied Results: • Defining appropriate re-inspection intervals • Facilitating preparation of annual repair budgets ROSEN Asset Integrity Management Software & associated Services

Diagnosis of Threats External Corrosion / CP Underprotection: • CP potential level analysis (CP / CIS readings) • Soil corrosivity analysis (Soil resistivity readings) • Coating defect analysis (DCVG readings) Outcomes can be overlaid with ILI and other data. ROSEN Asset Integrity Management Software & associated Services

Stress Analysis • Module analyzes bending strain based on ILI XYZ mapping data • Based on editable variables resulting strain areas are calculated • User has to confirm calculated strains avoiding consideration of field bends ROSEN Asset Integrity Management Software & associated Services

Rehabilitation Combined planning and execution of identified tasks: • Defect Repair tasks • Improvement of underprotected CP segments • Risk-based mitigation tasks ROSEN Asset Integrity Management Software & associated Services

Rehabilitation Field repair activities can fully be tracked and managed. Main characteristics: • Creation of dig campaigns and comparison of results against reported defect characteristics • Combination of features to groups as basis for repair (e. g. based on close proximity of defects) • Attachment of documents/ pictures to verifications • Anomaly Reports ROSEN Asset Integrity Management Software & associated Services

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

Design Data The Design Data application supports Tank Data Management to modify all relevant information: • Create / Retrieve • Update / Delete General Information Visual interface guides though the process of entering values on: • • • General tank information Roof Data Shell Data Bottom Data Surroundings Data

Integrity Planning • • Design Data integration for all tank components RBI based on industry best practices Complies with API 580 and EEMUA Replaces time-based inspection systems with flexible inspection programs

Task Coordinator The application allows to analyze and track all scheduled events either automatically created or custom-made in the Integrity Planning environment. It provides a comprehensive overview of all tank assets including detailed time frames and descriptions on actions to be performed on them. Product features: • Risk-based inspection measures for all tank assets • Maintenance activities on all tank assets • Filter, sort and group functionality

ROAIMS for facilities Next major development go towards combined RBI on various types of assets in facilities. • • • 353) • • Management and assessment of corrosion loops Handling of piping, vessels, valves, equipment, … RBI methodology based on applicable standards (e. g. API Management of all inspection data (pigging, visual, UT spot measurements, …) Interfaces to existing CAD documentation Tank modules will likely be merged inside new Environment. ROSEN Asset Integrity Management Software & associated Services

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

IT – Security • Module “User Permissions” responsible for functionality and asset assignments • By default “single sign-on” log-in via Active Directory authentication • User groups / roles can be inherited from AD definitions • Database access via “Application Roles” ROSEN Asset Integrity Management Software & associated Services

IT – Audit Capabilities • Logging Service implemented on Server • User Permission defines which actions shall be “logged” • Administration Manager visualizes auditable logging ROSEN Asset Integrity Management Software & associated Services

IT – Support Network • • Level 1 Support via AMT Level 2 Support established in RTRC’s Communication Level 1 and Level 2 via Ticketing System Level 1 Support will be reachable via telephone and e-mail on a 5 x 8 basis with an 8 hour response time Client Level 1 Support - AMT (RUS) - Lingen (GER) - Houston (USA) - Bogota (COL) - Perth (AUS) Level 2 Support Lingen (GER), Bogota (COL) ROAIMS Support Ticket System ROSEN Asset Integrity Management Software & associated Services

IT – Licensing • • ROAIMS is licensed on a concurrent basis (floating licenses) License key installed on server Only consecutive access limited Installation on unlimited amount of machines Licensing depends on three parameters: • Purchased modules • No. of server installations required • No. of consecutive users (estimated) per server installation ROSEN Asset Integrity Management Software & associated Services

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services Conclusion

Fitness-for-Purpose • Optimization of long-term maintenance and repair budgets • Technical basis for Integrity Management Plan • Determination of immediate and future repairs over a 5 year period Benefits: • Assessment of the reported features and anomalies using best industry practice • Avoid costly excavation and unnecessary repairs whilst maintaining safety by using more accurate assessment methods • Diagnosis of the likely causes of corrosion, or other damage, and identification of appropriate preventative measures Direct input into ROAIMS Feature Assessment and Repair Coordinator module. ROSEN Asset Integrity Management Software & associated Services

Corrosion Growth Assessment • Assessment of corrosion growth activity along pipeline • Comparison of multi-year inspection datasets • Consideration of raw data and boxed data Benefits: • Accurate determination of corrosion growth rates • Understand effectiveness of corrosion control systems • Basis for sound corrosion-management decisions • Combined with FFP/FFS used to optimize future repair strategies Direct input to ROAIMS Corrosion Growth Timeline module. ROSEN Asset Integrity Management Software & associated Services

High Consequence Area Determination • Determination of HCA’s along the length of a pipeline section according to regulations (e. g. US Code of Federal Regulations CFR 49 Part 192) • GIS-based analysis of direct or indirect impact and transport zones Benefits: • Can be performed directly based on latest inertial ILI results • Input on selection of Safety Factors for defect assessment • ILI defects can be filtered for environmental criticality Direct input to ROAIMS Risk Assessment module. ROSEN Asset Integrity Management Software & associated Services

GIS Services • Strategy plan for spatial data storage and modeling of Geodatabases in compliance with industry standards • Acquisition, integration and processing of required geographical data (remote sensing, aerial and satellite imagery, topographical data) • Creation of a geographical pipeline centerline and data accuracy enhancement based on inertial inline inspection data and other spatial sources • Alignment sheet generation ROSEN Asset Integrity Management Software & associated Services

Contents 1. 2. 3. 4. 5. 6. Introduction ROAIMS for pipelines ROAIMS for tanks / facilities IT & Licensing Integrity Services References / Conclusion

Case Study – Gas Transmission • State-owned Rumanian Gas Operator – 13 k Km of Transmission Pipelines • Interface to Map. Info GIS System • Interface to Maximo (Workorder Management) • Initial Data Integration and Integrity Analysis for sample lines • Risk Model customization • Methodology training on Integrity Management Results: • Client currently follows up the implementation for complete network • Fully self-sufficient group with divisions around the country ROSEN Integrity Solutions Gmb. H

Case Study – Gas Transmission • Biggest Ukrainian Gas Operator – 30 k Km of Transmission Pipelines • Implementation of Ukrainian Defect Assessment codes • Survey work collecting environmental and CP data • Methodology training on Integrity Management Results: • Client handed over a customized software enabling comparison of local codes against international standards • EU supports promotion for other beneficiaries in CE, CIS region ROSEN Integrity Solutions Gmb. H

Case Study – Gas Transmission • Biggest New Zealand Gas Operator – 3 k Km of Transmission Pipelines • Two-phased approach (1. on ILI, 2. on Aboveground Surveys) • System fully hosted and supported by ROSEN • Data integration from multiple ILI vendors • Currently digitizing all excavation results and parallel updates of ILI results • Phase II ongoing and upload templates customized ROSEN Integrity Solutions Gmb. H

Case Study – Chemicals • • Pipeline centerline creation & update based on inertial ILI results Full data migration for 1400 miles of pipelines into PODS Integration and alignment of 40+ ILI runs from various vendors Integration and alignment of all available External Inspection data (CP, CIS) • HCA Processing and spill modeling • Risk model analysis and adaptation • Secured Server hosting Result: • Client handed over an integrated set of data and a fully self-explanatory Risk Assessment module ROSEN Integrity Solutions Gmb. H

Case Study – Hazardous Liquids • Implementation & Customization of a Pipeline & Tank Integrity Management Software • Processing of geospatial data layers such as HCA’s and Aerial Photography • Risk Assessment for 7000 km of Pipelines • Risk-based Inspection for 260 Storage Tanks Results: • Delivery is used as master source for future maintenance budget planning • Risk Assessment is updated by client frequently to monitor spending impacts The overall project was rated by client with 98 out of 100 possible success points. ROSEN Integrity Solutions Gmb. H

Case Study – Offshore Project Gaz de France E&P • • Worldwide GDF Safety Award 2012 1200 kilometer offshore pipelines 20 kilometer onshore pipelines Full software implementation and data integration • Custom algorithmic developments (free span analysis, rock dumping calculations, …) • Custom interface developments (ESRI Arc. GIS, MS Share. Point, IBM Maximo) • On-Site data integration of Pipeline records and connected Offshore Structure Data

Why ROAIMS? • Optimized tools for inspection data alignment, integration and comparison • Change from qualitative decisions to a quantifiable and auditable decision making process streamlines maintenance and inspection spending • Future trending of collected inspection data allows for longterm rehabilitation planning and predictions of upcoming budget requirements • Proper documentation of performed rehabilitation actions prevents from unnecessary and repeated field activities • Individual expertise can be made transparent and re-usable e. g. through the implementation in form of algorithms or threat mitigation procedures ROSEN Asset Integrity Management Software & associated Services

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