
3ed2430c6a6a5e22d429168fffa3c336.ppt
- Количество слайдов: 21
OVERVIEW
Table Of Contents COMPANY OVERVIEW WHO ARE WE? OUR POSSIBILITIES EMPLOYEES CERTIFICATES ENGINEERING CAPABILITIES PRODUCTION SITE PLAN PRODUCTION FACILITIES PRODUCTION SITE LIST OF EQUIPMENT CREDENTIALS CUSTOMERS OVERVIEW OF KEY PROJECTS Page 2
Who are we? Impressively growing company with a full book of order 2 JCP Overview – Found in 1992, more than 20 years of experience in the engineering industry – Significant supplier of high quality products and services for international Oil & Gas and Power generation companies GE Energy, Cullum Detuners Limited (Rolls-Royce and Siemens GT) – High-quality portfolio of customers 2 JCP owns additional land for the production facility enlargement – 2 JCP offers complete investment unit supplies: Growing opportunities: space and production volume Quality products and services • • Complete project management • Well managed company with highly skilled professionals Manufacturing including shop electrical and mechanical assembly 2 JCP Design and planning • OSTRAVA BRNO Deliveries • PRAHA Installation and commissioning – The company has three shareholders (all of them are engaged in the management of 2 JCP) – Workers of 2 JCP are highly skilled professionals with long term experience in welding Page 3
Our Possiblities Our core business includes… …moreover we offer additional services such as designing and complete project management We Offer… – Sheet metal manufacturing, welding, laser cutting – Site installation – Machining – Shot blasting and painting – Packing (directly in the facility) Our capacity (in tons) – Carbon steel: 3, 500 tons / year (components for gas turbines) – Stainless steel: 2, 500 tons / year (components for gas turbines) – Five times higher capacity for other heavy steel structures Core products fabricated by 2 JCP – Gas turbine inlet filter houses – Gas turbine inlet and exhaust ducts – Acoustic enclosures for gas and steam turbines – Subsea equipment structures (for Oil & Gas exploration and Tidal Turbines) – Industrial drying equipment Page 4
Employees 2 JCP employs highly skilled professionals. Number of 2 JCP employees is continuously growing. Human Resources – As of 31 st December 2015 2 JCP had a total of 350 employees. With contractors total number is 500 people. Distribution of Employees by Category (2010 -2015) 2 JCP increases qualification of its employees by regular training. – 2 JCP manufactures in the region with welding tradition and it employs experienced technical and design staff Further expansion plan – 2 JCP has cooperation with a high school in Roudnice nad Labem, which is focused on welding – potential for acquiring of 12 welders per a year Page 5
QA Team overview 2 JCP has strong quality assurance team… Company QA team — QM , HSM and EMS – Jan Vrňák — QA Office – Ondřej Pancl IWE/EWE, EN 473 Level III PT, VT, MT, UT - Jan Tvrzník, Aleš Beránek IWT/EWT …which allows manufacture of high quality products - Jarmila Tichá, Tereza Šťastná documentation - Petr Kozák QMS, HSE and EMS internal auditor — QC Shop – 16 x inspectors, Level II PT, MT, VT, LT, UT, — QA Engineer – 2 x Jiří Tomášek, Martin Huja — QC Externally – RT — Corrosion Engineer and Inspector in House, and NACE II Page 6
Certificates 2 JCP is holder of ISO 9001: 2008 quality System certificate… Certificates Overview ISO 9001: 2008 OHSAS 18001: 2007 ISO 14001: 2004 International Welding Engineer European Welding Engineer …and Welder’s Qualification Test Certificates (EN 287 -1). Moreover 2 JCP holds special welding certificates granted by Lloyds Register of Shipping (ASME IX, EN ISO 15614 -1). – 2 JCP is holder of special welding certificates granted by Lloyds Register of Shipping: • • Procedure Qualification Certificates as per EN ISO 15614 -1 • – Procedure Qualification Records as per ASME – IX, AWS D 1. 1 Procedure Qualification Certificates as per latest Australian standards Moreover 2 JCP is an approved supplier for General Electric Company and Siemens Turbomachinery Page 7
Certification for Pressure Vessels EN 3834 -2 Certificate 2 JCP is holder of EN ISO 3834 -2 certificate… — Since August 2009 2 JCP has certified procedures of welding as per EN ISO 3834 -2 which allows to manufacture pressure vessels as per PED 97/23/EG …which allows manufacture of pressure vessels. — Since that we have built several pressured air storage tanks for blowing air in self cleaning pulse filter houses Page 8
Certification EN 1090 Certificate 2 JCP is holder of EN 10901 certificate… — Since May 2013 2 JCP has certified procedures of manufacture as per EN 1090 -1 . Page 9
Production Facilities
Production Facilities Production site in Racice – Modern production site in Racice was built in 1997 as a green field investment – – Main production sites: • Preparation shop (3, 300 sqm) • Two stainless steel shops (3, 300 sqm and 1, 860 sqm) – second from March 2011 • Carbon steel shop (3, 200 sqm) • Final assembly shop (3, 200 sqm) • Stainless steel storage (1, 500 sqm) • Carbon steel storage (1, 500 sqm) • Painting shop (3, 000 sqm) Other facilities: • Office space (1, 600 sqm) • Outside concrete storage sufaces (15, 000 sqm) Preparation shop n Shop size 3, 300 square meters n Door size – 6, 000 x 6, 000 mm n Number of cranes 4 n Maximum lifting capacity 10, 000 Kg n Maximum lift height – 9, 000 mm Carbon steel shop First stainless steel shop Second stainless steel shop n n n 2 JCP owns additional land 20, 000 sqm n n Shop size 3, 200 square meters Door size – 5, 500 x 5, 700 mm Number of cranes 4 Maximum lifting capacity 10, 000 Kg Maximum lift height – 7, 750 mm Shop size 1, 860 square meters Door size 4, 000 x 4, 000 mm n Number of cranes 5 n Maximum lifting capacity 5, 000 kg n Maximum lift height – 5, 700 mm n n Painting shop n n n Shop size 3, 200 square meters Door size – 6, 500 x 6, 000 mm Number of cranes 2 Maximum lifting capacity 25, 000 Kg Maximum lift height – 9, 000 mm Final assembly shop n – Shop size 3, 300 square meters Door size – 6, 000 x 6, 000 mm Number of cranes 4 Maximum lifting capacity 10, 000 Kg Maximum lift height – 9, 000 mm n n n Shop size 3, 200 square meters Door size – 6, 500 x 6, 000 mm Number of cranes 4 Maximum lifting capacity 25, 000 Kg Maximum lift height – 9, 000 mm Page 11
Equipment for fabrication Equipment in Racice CZ – Modern latest technology equipment made in Western Europe – All equipment is CNC to ensure best productivity and accuracy – All machines compatible with 3 D engineering online connected to company engineering office – List of main equipment • 2 No. CNC Laser cutting machines • 1 No. CNC Plasma cutting machine • 4 No. CNC Press brakes • 3 No. CNC Rollers sheets and sections • 1 No. CNC Spinning machine • 2 No. CNC Robotic welders • 2 No. CNC Shears • 100+ No. Synergic welding sets – Other facilities: • Blasting with non-ferrous and ferrous media • Airless wet paint spraying booths Page 12
Global Project Execution We can provide global manufacturing footprint Requirement to serve customers globally Combining Low cost countries rates with western practices Page 13
Credentials
Fabrications Portfolio of strong customers — Nowadays the final users of the Company’s products are General Electric Company, Rolls Royce, Siemens, GEA Group, Cummins, Groupe Legris Industries and Fläkt Woods Group (90% of total sales) Gas turbines combustion air intake filter houses Intake Tube Silencers Pulse Filter Intake Silencer Page 15
Fabrications Trailer mounted combustion intake for gas turbine Combustion intake filterhouse Combustion intake anti ice Advantages to use 2 JCP for fabrication of aeroderivative gas turbines combustion intake systems: — Experience with fabrication of above mentioned components Page 16
Fabrications Portfolio of strong customers (cont. ) — Cullum Detuners Limited — — Cullum Detuners Limited: CERIC: Industrial Kiln Ventilation Universal Silencer: Exhaust Silencer Gas turbine enclosure Cullum Detuners Limited: Combustion Exhaust Gas turbine combustion air intake and exhaust silencer Gas turbine ventilation intake and exhaust systems Gas turbine enclosures Final end users: Rolls Royce, Siemens — CERIC SA — Cullum Detuners Limited: Gas turbine enclosure Industrial tunnel kilns for bricks Fläkt Woods: Axial Fans — Universal Silencer — Diesel generator exhaust silencers — Fläkt Woods — Ventilators Page 17
Shop electrical and mechanical asembly Electrical and mechanical assembly — Shop dedicated to electrical and mechanical assemblies and testing — Finished product for customers — More added value = More savings to customers — Packaging facility in house allows ship directly to site, save costs on shipping Mechanical installation Electrical installation Page 18
Overview of Key Projects Region Project Australia Wheatstone LNG Angola MSP Chevron Australia Gladstone LNG Japan TEPCO Australia Curtis Island LNG Brazil A 3 Australia Gorgon field Kuwait Sabiya power plant Russia GAZPROM north stream pipeline Customer 2 JCP - Deliveries Altair Filter Technology Ltd. Supply of 16 sets filterhouses with evaporative coolers for LM 6000 (GE Energy) gas turbine (GE O&G) Supply of 7 sets of acoustic enclosures, combustion intake and Cullum Detuners Limited exhaust systems for LM 2500 gas turbine (Dresser Rand) Altair Filter Technology Ltd. Supply of 12 sets filterhouses with chiller coils cooling for frame (GE Energy) PGT 25+ gas turbine (GE O&G) Altair Filter Technology Ltd. Supply of 4 sets filterhouses and evaporative coolers for frame (GE Energy) 9 FA gas turbine (GE EP) Altair Filter Technology Ltd. Supply of 12 sets filterhouses with chiller coils cooling for frame (GE Energy) PGT 25+ gas turbine (GE O&G) Universal AET Supply of 120 silencers for engine generators project A 3 Altair Filter Technology Ltd. Supply of 5 sets filterhouses for frame 9 and 6 sets filterhouses (GE Energy) for frame 7 gas turbine (GE O&G) Altair Filter Technology Ltd. Supply of 6 sets filterhouses and evaporative coolers for frame (GE Energy) 9 FA gas turbine (GE EP) Cullum Detuners Limited Supply of 6 sets of gas turbine enclosures, combustion intake and ventilation intake system for Trent gas turbine (Rolls Royce) Altair Filter Technology Ltd. Supply of 8 sets trailer mounted combustion intake system for (GE Energy) frame TM 2500 gas turbine (GE AEP) Altair Filter Technology Ltd. Supply of 12 sets filterhouses and evaporative coolers for frame Saudi Arabia Marawig water utility (GE Energy) 7 FA gas turbine (GE EP) Supply of 11 sets of combustion intake and combustion exhaust Brasil GASENE pipeline Cullum Detuners Limited systems for SGT 400 gas turbine (Siemens) Supply of 6 sets of combustion intake and combustion exhaust Nigeria Gbaran Ubie development Shell Cullum Detuners Limited systems for SGT 400 gas turbine (Siemens) Altair Filter Technology Ltd. India Reliance pipeline Supply of 24 OFF pulse filter houses for PGT 25+ gas turbine (GE Energy) USA Trailer mounted intake Page 19
BETTER COMMUNICATION » BETTER SYSTEM » BETTER ORGANIZATION » BETTER IDEAS BETTER SOLUTION » BETTER TECHNOLOGY » BETTER CRAFTSMANSHIP » BETTER PRODUCTION » BETTER PRODUCTIVITY » BETTER QUALITY » BETTER EMPLOYER BETTER TEAM » JUST BETTER PEOPLE «
CONTACTS 2 JCP a. s. Račice 126, 411 08 Štětí, Czech Republic T. +420 416 857 511 Fax: +420 416 857 533 e-mail: 2 jcp@2 jcp. cz www. 2 jcp. cz Page 21
3ed2430c6a6a5e22d429168fffa3c336.ppt