OEM - Portfolio © 2004 ABB Power Technologies All rights reserved. - 1 - A Chance for Partnership Medium Voltage Switchgear
ABB Power Technology Global market leader and no. 1 manufacturer n Sales and service locations in more than 140 countries n Factories in more than 30 countries n © 2004 ABB Power Technologies - 2 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n 41, 000 employees worldwide
© 2004 ABB Power Technologies - 3 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The World of Power Technologies
Medium Voltage Distribution – Focus Areas 110 -k. Vconnection © 2004 ABB Power Technologies - 4 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Primary Distribution 230 / 400 V industry 6 -36 k. V connection Secondary Distribution 110 k. V 6 -36 k. V
OEM Product Portfolio Overview © 2004 ABB Power Technologies - 5 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV OEM/Panel Builder n ABB provides: n Global partnership n Local support n Complete product portfolio
The Added Value Chain Concept n Our mission To offer the ”one shop” concept n n To serve OEMs with a complete range of products and services n © 2004 ABB Power Technologies - 6 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n To share ABB experience and knowledge OEM Added Value ABB Scope of Supply Our strength n A complete portfolio of products n OEM can choose in a flexible way where to position in the value chain n For each choice of the OEM, ABB has the know-how and the tools to give technical support
Primary Distribution Medium Voltage Primary Distribution 110 -k. Vconnection © 2004 ABB Power Technologies - 7 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Primary Distribution 230 / 400 V industry 6 - 36 k. V connection Secondary Distribution 110 k. V 6 -36 k. V
Primary Distribution Components for Primary Distribution Typical Primary Distribution Air Insulated Switchgear: 2 1 apparatus (circuit-breaker, contactor) 3 © 2004 ABB Power Technologies - 8 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV 2 relay 3 enclosure 1 4 voltage transformers / sensors and fuses 5 current transformers / sensors 4 5
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 9 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel + Measuring & Protection Devices (Relays, Sensor, Instrument Transformers, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (Circuit Breakers & Contactors) Switching Components (Vacuum Interrupters, Embedded Poles & Fuses) ABB Scope of Supply
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 10 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (Circuit Breakers & Contactors) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Vacuum Interrupters Experienced design and flexible solutions n © 2004 ABB Power Technologies - 11 - 7007 E 14 -03 -03 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV . . . 63 k. A Complete families for wide range of applications n . . . 36 / 40. 5 k. V. . . 4000 A More than 1. 2 million ABB vacuum interrupters in service worldwide n Rated voltage : Rated current : Rated short circuit breaking current : Over 20 years of experience n VS Dominant switching technology in the medium voltage range n VG Very robust and competitive in size n Maintenance free for life er oduc r er 1 p de ! b Num rldwi wo
Primary Distribution Embedded Poles (Indoor) Leadership in innovation Suited for different climatic conditions n Maintenance free for life n . . . 40 k. A Compact and robust design n . . . 36 / 40. 5 k. V. . . 3150 A Modular structure easy to assemble on a circuit breaker n Rated voltage : Rated current : Rated short circuit breaking current : Direct embedding of vacuum interrupters (solid insulation) n EP-family Long experience in manufacturing of epoxy resin n © 2004 ABB Power Technologies - 12 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n 50 k. A Embedded Pole coming soon : story year ! ss ucce units a A S 000. y 100 d alrea
Primary Distribution Medium Voltage Fuses The efficient protection of switchgear equipment n Solutions for compact switchgear and for fuse switch disconnector applications n Flexible in applications: © 2004 ABB Power Technologies - 13 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Transformer fuses n Capacitor fuses n Motor fuses n . . . n Fuses-family Rated voltage According to IEC or ANSI standard n Solutions for Indoor and outdoor use . . . 36 k. V F f ses u o ur l yo r al s eed n !
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 14 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (Circuit Breakers & Contactors) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Circuit-Breakers The successful family of breakers n Competitive product portfolio well positioned in the market n Vacuum or SF 6 breaking technology – a circuit breaker for every demand n Series of circuit breakers for all your applications n Compact design n Complete range of accessories and interlocks n High reliability Vmax © 2004 ABB Power Technologies - 15 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV VD 4 HD 4 Vacuum circuit-breakers SF 6 circuit-breaker VD 4 / Vmax HD 4 . . . 36 / 40. 5 k. V . . . 4000 A . . . 63 k. A . . . 50 k. A r er umb N e oduc 1 pr e dwid worl !
Primary Distribution Circuit-Breakers The solution for high number of switching operations n n Compact design n Maintenance free n e-VM 1 Magnetic actuator e-VM 1 © 2004 ABB Power Technologies - 16 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n n Vacuum circuit-breaker VM 1 e-VM 1 . . . 24 k. V . . . 17 k. V . . . 3150 A . . . 1250 A . . . 50 k. A . . . 31. 5 k. A Integrated current and protection functions n Vacuum circuit-breaker Plug and play – all in one solution provides high flexibility for OEMs Human Machine Interface (HMI) included n Easy and customer friendly configuration f igned Des ! EMs or O
Primary Distribution Vacuum Contactors Top class ABB technology now applied V 7 VSC 7 n Increased number of operations n Compact and reliable n VSC 7 / VSC 12 V-Contact V 7 / V 12 VSC 7 / VSC 12 . . . 12 k. V . . . 400 A . . . 800 A . . . 100. 000 CO AC 3 . . . 1. 000 mechanical Suitable for slimline panels as well as traditional type of panel solutions n V-Contact New line of OEM oriented contactor with particular compact dimensions n © 2004 ABB Power Technologies - 17 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Bi-stable magnetic actuator for low power consumption n High level of standardisation n Full range available gy nolo ch by te ess ! e antag mpactn Adv nd co a
Primary Distribution IS-Limiter The worlds fastest limiting switching device ! The peak short-circuit current will never be reached and is limited at the very first current rise n © 2004 ABB Power Technologies - 18 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Solves short-circuit problems in new and extended substations n Solution for interconnection of switchgear and substations n Tried and tested in thousands of installations worldwide Is-Limiter Rated voltage . . . 40. 5 k. V Rated current . . . 5000 A Peak short-circuit current . . . 210 k. A x ! ence peri Dec e es of ad
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 19 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (Circuit Breakers & Contactors) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Cassettes / Enclosures An efficient interface to OEMs installation n Modular structures with compact dimensions and low weights n Suitable for withdrawable circuit breakers and contactors n Individual adapted customer components n Earthing switch with making capacity available n Maximum safety as well as high flexibility n Type tested solution n Ideal solution for retrofitting and revamping CBF © 2004 ABB Power Technologies - 20 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Powerbox CBE tal Powerbloc Rated voltage . . . 36 / 40. 5 k. V Rated current . . . 5000 A Rated short time current . . . 50 k. A e our m y esign d ! d sy to chboar ea es it ad swit Mak cl
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 21 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Primary Equipped Panel Measuring, Control & Protection Devices + (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (CBs & Switches & Contactors) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Instrument Transformers & Sensors Product range for various OEM applications n n © 2004 ABB Power Technologies - 22 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Rated voltage . . . 40 k. V Sensorsfamily Rated voltage Inductive or electronic instrument transformers (sensors) n Current, voltage and combi sensors n Suitable for Primary and Secondary Distribution n Instrument transformers-family Safe current and voltage measuring needed for protection and monitoring Indoor and outdoor use n s, ! nsor olution e S s tive nova . . . 24 k. V the i
Primary Distribution Components for Primary Distribution A relay – for every demand Support for several de-facto communication protocols enabling seamless integration to control systems. n © 2004 ABB Power Technologies - 23 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n A suitable relay for every application. From a single stand-alone relay to complex protection and control systems n Newest technology and user-friendly design for easy installation. n World-wide service and support network n The portfolio is prepared for the coming IEC 61850 -8 -1 standard!
Primary Distribution Components for Primary Distribution ABB supplies anything from a single function feeder protection to a complex feeder terminal unit Family of protective relays n n © 2004 ABB Power Technologies - 24 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV REA 10_ for arc protection n SPACOM REM 610 for basic range motor protection and monitoring n REF 542 plus REJ/REU 52_ and REF 610 for basic range feeder protection and monitoring n REX 521 for medium and basic range demands on feeder/motor protection, control and monitoring n REM 610 REM 54_terminals for advanced motor and basic generator protection, control and monitoring n REF 610 REF 54_ terminals for advanced feeder protection, control and monitoring SPACOM for multi purpose protection REA REF-REM
Primary Distribution Components for Primary Distribution Self powered relays & accessories ABB supplies anything from a single function feeder protection to a complex feeder terminal unit n n © 2004 ABB Power Technologies - 25 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV PR 512_ is a self-supplied type of three-phase relay and ensure complete installation protection even without an auxiliary power supply n RTXP_ Test Switches. Delivered mounted and wired to the relay. Designed for IEC products n Micro 51_ Single phase, selfpowered microprocessor-based overcurrent relay with selectable time overcurrent curves and instantaneous overcurrent element FT-1_Test Switches. Delivered as stand-alone products. ANSI design PR 512 RTXP Test Switches FT-1 Test Switches
Primary Distribution Medium Voltage Surge Arrestors The family of overvoltage protection Pollution resistant n . . . 44 k. V Modular and robust design n Rated voltage Wide range of surge protection devices available n POLIM Protection of installations and major objects n © 2004 ABB Power Technologies - 26 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Verified in accordance with international standards high ! or ce f safety n sura ty and In ili ilab ava
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 27 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value OEM-Kit & Primary Equipped Panel Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) + Cassettes & Enclosures + Switching Devices + (CBs & Switches & Contactors) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Medium Voltage Switchgear Kit . . . make your choice ! n The customer determines level of his added value n Typical components: Distribution relays n CB compartment n Circuit breaker or contactors n Instrument transformers or sensors © 2004 ABB Power Technologies - 28 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n n n + Fuses Flexible combinations meet most of the requested applications + + + o oluti S every r ns fo and ! dem
Primary Distribution GIS Core Modules ABB presents: GIS for OEMs ! Type tested Primary Power up to 40. 5 k. V n Plug-in technology for cable and busbars n © 2004 ABB Power Technologies - 29 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Compact design n Solution where space is limited n Available for different panel variants Lateral view on ZX 1. 2 Core Module n busbar compartment n circuit-breaker compartment n cable connection area n low voltage cabinet gy nolo ch ! est te or OEMs Lat f lable avai
Primary Distribution GIS Core Modules The GIS value chain n Delivery of PRIMARY PANELS: 1: Core module 2: Sheet steel components Value added by OEM: Installation and wiring of LV equipment (4) 2 1 3: CT’s © 2004 ABB Power Technologies - 30 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV 4: LV-equipment 4 n Delivery of CORE MODULES: Value added by OEM: Sheet steel components and LV equipment (2 -4) 3 2 GIS – ze tomi cus d s! EM by O
Secondary Distribution Medium Voltage Secondary Distribution 110 -k. Vconnection © 2004 ABB Power Technologies - 31 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Primary Distribution 230 / 400 V industry 6 - 36 k. V connection Secondary Distribution 110 k. V 6 -36 k. V
Secondary Distribution Components for Secondary Distribution Air Insulated Switchgear 3 1 circuit-breaker 2 isolator and earthing switch © 2004 ABB Power Technologies - 32 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV 3 control or protection devices 2 5 4 current transformers 5 switch-disconnectors and earthing switch isolator 6 fuses 1 2 4 6 2
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 33 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit Primary Equipped Panel + + Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) Switching Devices + (Disconnector & Switches) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 34 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit Primary Equipped Panel + + Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) Switching Devices + (Disconnector & Switches) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Secondary Distribution Circuit-Breaker & Relay The circuit breaker family for secondary distribution Fixed and withdrawable versions n © 2004 ABB Power Technologies - 35 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Mechanical actuator mechanism n VD 4/R n PR 521 + current sensors on board the circuit breaker available on request HD 4/R Vacuum circuit-breaker SF 6 circuit-breaker VD 4/R-S HD 4/R-S . . . 24 k. V . . . 36 k. V . . . 1250 A . . . 25 k. A ne o ns in tio func aker ! le ultip uit-bre M circ
Secondary Distribution Switch-Disconnectors The air switch family n n © 2004 ABB Power Technologies - 36 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Disconnectors Sturdy structure and resin insulators with large clearance n Airswitch Arc quenching by means of air blast n Versa. Rupter Direct wall mounting without supports (hinged type) n NAL / NALF Metallic separation between busbar and line areas (rotary type) Automatic tripping performed by fuses Switches . . . 24 k. V . . . 630 A . . . 1250 A . . . 16 k. A 1 s . . . 25 k. A 1 s ny Us in ma ed ! tions a pplic a
Secondary Distribution Switch-Disconnectors . . . and the SF 6 switch family ! SHS 2 Rated voltage . . . 24 k. V. . . 800 A. . . 25 k. A SFG: Epoxy resin enclosure Motorized operative mechanism on switch disconnectors … 630 A Rated short time current n … 24 k. V Rated current SHS 2: Stainless steel enclosure n SFG Earthing switch with full making capacity n SHS 2 Suitable for metal-enclosed distribution switchgears n SFG Compact 3 positions indoor disconnectors: Line-Open-Earth n © 2004 ABB Power Technologies - 37 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Co a pact m n ! liable d re
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 38 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit Primary Equipped Panel + + Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) Switching Devices + (Disconnector & Switches) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
Secondary Distribution Ring Main Units Evolution – more functions, small dimensions ! n Safe. . . Series (Gas Insulated Switchgear / RMU). . . 12 k. V, SD block unit Safering . . . 24 k. V, SD & CB block unit n n Safelink n © 2004 ABB Power Technologies - 39 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Safeplus. . . 24 k. V, SD & CB extendable Uni. . . Series (Air Insulated Switchgear / RMU) n Uniswitch. . . 24 k. V, market specific features n Unimix a xible Fle . . . 24 k. V, market specific features nd t mpac co !
Primary Distribution Components for Primary Distribution Added Value ABB / OEM © 2004 ABB Power Technologies - 40 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV The OEM chooses ABB scope of supply OEM Added Value Ring Main Unit Primary Equipped Panel + + Measuring & Protection Devices + (Relays, Sensor, Its, Surge Arrester) Switching Devices + (Disconnector & Switches) Switching Components (VIs & EPs & Fuses) ABB Scope of Supply
© 2004 ABB Power Technologies - 41 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Additional Features for OEMs ro Ou P oor td ts duc ! Te b t La s o s torie ra !
OEM Outdoor Products Embedding technology for outdoor applications ! n Advanced epoxy resin material: © 2004 ABB Power Technologies - 42 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV Hydrophobic behaviour (no water films), UV resistance, high cracking resistance n Integrated current sensors n Application for outdoor vacuum recloser & sectionalizers OP 1 OP 2 Rated voltage : Rated current : Rated short circuit breaking current : . . . 38 k. V. . . 1000 A. . . 16 k. A r o utdo o ced gy ! an Adv chnolo te
ABB PTMV Test Laboratories Independent, certified and experienced Laboratories: High power testing lab n High-voltage testing laboratory n Mechanical testing laboratory n Material testing laboratory © 2004 ABB Power Technologies - 43 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Why Testing at ABB 50 years of experience n Professional planning n Expert support for your products n Workshop support during testing n o y Get rt r ce u if on cati i !
Conclusion Partnership – the key to success ! Complete product and systems Portfolio n Technology made for your demands n Experienced project handling from S to XXL n © 2004 ABB Power Technologies - 44 2004/10/13 – OEM 2004_MVSwitchgear. ppt – BA PTMV n Global availability - close to where you are n Partnership starting from bid engineering w t´s gro Le her !!! toget
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