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Nampak Plastics Click to add title FSA (NI) Food Sub Title Contact Packaging: Industry Insight Presented by: Name Surname | Date: Monday, September 22, 2008 Presented Brian Kerr Date: 18 th October 2012 Presented by: Name Surname | Date: Monday, September 22, 2008 Presented by: Anne Temple | Date: March, 2009
Nampak Pennybridge Nampak operate a hole in the wall supply from blowmoulder direct to filler. Pennybridge manufacturers 1 pint, 1 litre and 2 litre bottles made from HDPE and 10 % post consumer r. HDPE and can produce up to 100 million bottles per annum. The environmental benefits for this type of operation is substantial due to no transport requirements or secondary packaging.
Sourcing of raw materials and traceability All raw materials are sourced from approved suppliers. The suppliers are risk assessed and rated as A, B or C. Bought in batches. Certificate of Analysis submitted for every load. Rigid procedure for acceptance of materials
Sourcing of raw materials and traceability Packs identified with site, machine, product code, time of manufacture and date. Internal product recall tests. Customer product recall tests. Written procedure for product recall Written procedure for all stages of delivery and production All documents controlled and accountable. Signatures required.
Processing Silos, blender, blowmoulder, cooling track, trimmer, upender, SLD, VIS & VMS cameras, bagger, conveyance, debagger/ trailer or elevator to inverter and filler. Munchy and granulators for reject product and waste recycling.
Good Manufacturing Practice Pre requisites in place> Building & Equipment Design Pest Control Waste and Drainage Control Sanitisation and maintenance Operational Control
Good Manufacturing Practice Full Document control Planned Preventative Maintenance in place Approved Contractors on Site Approved chemical list for site Blades: individually numbered Wood & Nut free Site Plasters log
Good Manufacturing Practice 5 S program Induction/ code of Practice for all visitors and Contractors. Food grade metal detectable pens Visitor Control Return to Work Control Commissioning audits
Hygiene Risks> Biological hazard: small risk Chemical: low risk Foreign body: highest risk for the site. Controlled by> Glass & hard plastics list and audits. Logbooks Swab testing Cleaning schedules, written instructions & records. Hygiene & GMP inspections. Training
Summary/ Conclusion • Follow the Management circle of responsibility • Follow the 12 steps of a HACCP. • Achieve and Maintain BRC standards The key message: Is produce a safe quality product for your Customer because if you don’t somebody else will.
Thank You • Any questions?