JSC АVIAB R Dzerzhinsky Pilot Plant of Aviation

JSC “АVIAB R” Dzerzhinsky Pilot Plant of Aviation Materials

Дзержинский опытный завод авиационных материалов Brief history ü 1964 – year of foundation ü 1971 - commissioning of a pilot plant ü 1987 - supervised by Ministry of Aviation Industry ü 1992 – the facility becomes a joint-stock company (JSC) «Aviabor» .

Дзержинский опытный завод авиационных материалов Highlights üAviabor is the largest producer of boron compounds in the world üThe company employs around 670 people üThe production site occupies 42 hectares (104 acres) üOur product list includes over 40 boron compounds developed in our own R&D lab üFlexible production scale – from gram to ton üInternational sales covers more than 20 countries

Дзержинский опытный завод авиационных материалов First Step Product Boron Trichloride V End Item ready for shipment V Raw material for Diborane and other products

Дзержинский опытный завод авиационных материалов First Step Product BCl 3 üLargest capacity of technical grade in the world ü Max. quality produced: 5 N ü RU Patent № 2243155 dd. 30. 06. 2003 (production of BCl 3) ü Tonnage production scale

Дзержинский опытный завод авиационных материалов Variety of boron compounds Borates Boronic acids Borane complexes Organic boranes Borohydrides

Дзержинский опытный завод авиационных материалов * High quality product * Max. quality produced: > 99 % * Tonnage production scale > 100 tons/year * Different grades (granules & powder) *Granules do not contain any additives, chemical composition is absolutely the same as powder

Дзержинский опытный завод авиационных материалов “Aviabor” is the only producer in the world for DMAB in granular form. The product in this form is less susceptible to temperature effects, it is better to be stored and more convenient for transportation and use.

Дзержинский опытный завод авиационных материалов Products: fields of application Machinery & equipment Fuel & oil additives Pharmaceuticals Electronics Our products application Aviation industry Automobile industry Nuclear industry Agriculture Paper and textile industry

Дзержинский опытный завод авиационных материалов Our facilities ü 3 manufacturing workshops ü 50 L to 5000 L chemical reactors ü Pilot plants for processes of development and trial

Дзержинский опытный завод авиационных материалов Our own infrastructure • Boiler plant Steam generation and supply, heating of buildings and constructions Commissioned in 2000 • Hydrogen plant Commissioned in 2003

Дзержинский опытный завод авиационных материалов Our own infrastructure • Refrigeration plant Refrigerating down to - 60ºC Commissioned in 2004

Дзержинский опытный завод авиационных материалов Our own infrastructure Compressor plant ü ü ü Compressing of process gases Commissioned in 2006 Currently we are planning to set up our own local warehouse of chlorine gas

Дзержинский опытный завод авиационных материалов Quality Controldepartment System Independent QC insures total, multi-step quality control: üfrom incoming raw materials üto packaging of finished products

Дзержинский опытный завод авиационных материалов R&D division ü Employs 45 scientific experts in total üIncludes research laboratory üand analytical laboratory

Дзержинский опытный завод авиационных материалов R&D division Activities: üDevelopment of new boron compounds ü Optimization and improvement of manufacturing processes ü Small-scale synthesis on customer’s request

Дзержинский опытный завод авиационных материалов Small-scale trial insures safe industrial operation Lab-scale development Large-scale production Pilot plant: process trial

Дзержинский опытный завод авиационных материалов Our patents üThe products developed by “Aviabor” are protected by patents of Russian Federation and Germany

Дзержинский опытный завод авиационных материалов Compounds under development ü Sodium dodecahydrododecaborate ü Polyether carborane ü Borane ammonia Na 2 B 12 H 12 Mol. mass 2000 -2500 • Increasing capacity H 3 N: BH 3 • Increasing capacity • Optimization of ü Bis-(hydroxymethyl) technology -o- carborane ü Sodium triacetoxyborohydride v technology development Na. B(OCOCH 3)3 v technology development

Дзержинский опытный завод авиационных материалов Product sales (2012) 25% 32% Sodium borohydride ( 95 tons) Boron trichloride (120 tons) Borane-dimethylamine complex (65 tons) Diethylmethoxyborane (20 tons) B-Diisopinocampheyl chloroborane (10 tons) Others (10 tons) 16% 10% 17% Trimethylborate (60 tons)

Дзержинский опытный завод авиационных материалов Our marketplace: geographical view Sales in 20 countries all over the world

Дзержинский опытный завод авиационных материалов International sales: market shares (2012) 35% 20% Europe Japan India China 23% 8% 14% Others

Дзержинский опытный завод авиационных материалов Major partners & customers

Дзержинский опытный завод авиационных материалов JSC “Aviabor” is committed to Environmental and Employee safety üOur Environmental, Health and Safety Management Policy along with procedures for Emergency readiness and response are implemented as an essential part of our development; ü Building , equipment, processes are constructed in the way to prevent ecological impact; üAll our employees are provided with EHS training; üOur goal is to fully avoid environment pollution by all waste disposal

Дзержинский опытный завод авиационных материалов JSC “АVIAB We provide Every Customer with : ü Individual approach; ü Developed ü Perfect ü The logistics network; service; Best products quality R”

Дзержинский опытный завод авиационных материалов JSC We would like for Your We used the following web-sites in this presentation: http: //wallpaper-table. ru/photo/1 -0 -9516 -3 http: //wallpaper-table. ru/ photo/1 -0 -9516 -3 http: //nnm. ru/blogs/vazka/3 d_figures_hd_stock_photos/ http: //nnm. ru/ blogs/ vazka/3 d_figures_hd_stock_photos/ http: //www. hqoboi. com/other_163_3 d-chelovechki. html http: //zhaba. ru/page 4/item 38346 http: //rylik. ru/clipart/rastr/people/65802 -3 d-chelovechki-chast-6 -3 d-small-people-6. html http: //www. classic. org. pl/group-of-people-working-together “АVIAB to thank You attention! R”