Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18 All-compatible ABB industrial drives ACS 880 series offering
Content § § § § © ABB Group 17 March 2018 | Slide 2, Portfilio Profile Hardware Primary Control Program Control panel Control, Communication and Safety Option PC Tools Summary
Portfilio
Four messages of all-compatible Human all-compatible Environment all-compatible © ABB Group 17 March 2018 | Slide 4, Process all-compatible Business all-compatible
All-compatible ACS 880 industrial drives Improved productivity and application control § © ABB Group 17 March 2018 | Slide 5 ACS 880 industrial drives are part of our all-compatible drives portfolio § Designed to meet needs set by different users – human all-compatible § Control virtually any process in any industry – process all-compatible § Drives and services are designed to add value to our customer’s business – business all-compatible § Help customers meet their environmental goals – environment all-compatible
All-compatible architecture across the drives portfolio Learn it once, use it everywhere Same control panel • Easy navigation and monitoring • Harmonized parameters • Built-in USB connection to the PC tool Universal connectivity • Same fieldbus, speed feedback and I/O modules • Harmonized connections © ABB Group 17 March 2018 | Slide 6 Same PC tool • Quick and harmonized access to drive settings • Flexible monitoring capabilities • Diagnostics support with one mouse click Compact and practical design • Lighter and smaller units • Harmonized connections • Built-in safety functions
ACS 880 industrial drives Industries and applications § § © ABB Group 17 March 2018 | Slide 7 For industries such as: § Utility and process industries § Oil and gas, power plant, mining, metal, pulp and paper, sawmill, material handling (e. g. cranes) and marine, and many more… For applications such as: § Basic and high performance constant torque applications § Crane, extruder, winch, winder, mixer, conveyor, compressor, and many more… § Industrial pump and fan
Profile
ABB Industrial drives The drive, which has proved is capabilities 2002 § § © ABB Group 17 March 2018 | Slide 9 ABB presents the ABB Industrial Drive with DTC control The successful concept of ACS 800 § Wider power and voltage range in many different configurations § Excellent direct torque control DTC § Extremely wide flexibility both in hardware and software § Application specific solutions § Robust and reliable
ABB Industrial drives The drive, which can even more 2010 § § © ABB Group 17 March 2018 | Slide 10 ABB presents the new successful generation of ABB Industrial drive Continuing with the successful concept plus innovative renewals § Common architecture § New standard for simple usage § Higher power density and easier installation § Integrated, extendable safety functions § Co. De. Sys programming § Reliability
All-compatible ACS 880 industrial drives Simplifying your world without limiting your possibilities © ABB Group 17 March 2018 | Slide 11
Hardware
ACS 880 -01 scope Options Panel IO ext Enc. Safety Control board Appl. SW Fieldbus 0. 55 – 45 k. W 55 – 250 k. W Main circuit frames Backwards compatible with ACS 800 -01 IP 21, IP 55, UL Type 12 R 3 R 4 R 5 R 6 R 7 R 8 R 9 0. 75 -5. 5 k. W 7. 5 -11 k. W 15 -18. 5 k. W 22 -30 k. W 37 -45 k. W 55 -75 k. W 90 -110 k. W 132 -160 k. W 200 -250 k. W (1 -7. 5 hp ) (20 -25 hp) (30 -40 hp) (50 -60 hp) (75 -100 hp) (125 -150 hp) (200 -250 hp) (300 -350 hp) R 1 R 2 (10 -15 hp) 380 -415 V (+10/-15%) 380 -500 V (+10/-15%) 5. 5 k. W (7. 5 hp) 0. 75 k. W (1 hp) © ABB Group 17 March 2018 | Slide 13 525 - 690 V (+10/-15%) 3~ 208 -240 V (+10/-15%) 55 k. W (75 hp) 250 k. W (350 hp)
ACS 880 -01 Hardware - Highlights § Industrial design § Coated boards as standard § § Improves reliability in harsh environments Direct side-by-side installation § Savings in required installation space and cost § Robust terminals § Controlled fan § § § © ABB Group 17 March 2018 | Slide 14 Reduced noise Longer life time Speed feedback available from all fans § Supervision
Control unit ZCU-11 Highlights § § § Uniform coding over industrial drives family Intuitive § Color coding Robust § 2. 5 mm^2 cables Pluggable terminals ACS 880 -01 I/O (vs ACS 800 -01) § § 2 AI § 2 AO (2) (Current) § 3 RO (3) (250 V AC / 30 V DC, 2 A, change over contact, protected by varistors) § STO (-) § D 2 D (Opt. ) § © ABB Group 17 March 2018 | Slide 15 2 DIO (-) (Frequency input/output) § ZCON-11 1 DIIL (1) § ZCU-11 6 DI (6) (npn/pnp, PTC) Ext 24 V (Std) (3) (Current/voltage)
ACS 880 -01 Removable memory unit § Easy and efficient § § § Protection of OEM know-how Easy update and upgrade of the SW Content § § § © ABB Group 17 March 2018 | Slide 16, Easy and quick on-site drive replacement Firmware update without special skills Reduced downtime FW Parameter setup Application SW UI configuration Data encrypted
Hardware Highlights - incoming air temperature measurement § § © ABB Group 17 March 2018 | Slide 17, Drive provides data about drive operating conditions and operating profile § Thermosensor Drive will protect itself against different kinds of temperature related failure mechanisms Can also be used for trending the ambient temperature of the drive
Primary Control Program
ACS 880 industrial drives Industrial control program - primary control program § © ABB Group 17 March 2018 | Slide 19 Identical software for whole the ACS 880 series, including: § Built-in, preprogrammed application macros § Direct torque control (DTC) § Energy efficiency information § Application control programs (crane, winch, etc. )
Common firmware for ABB industrial drives ACS 800 ACS 880 Standard control program Primary control program Standard control program PMSM + IEC 61131 programming (Co. De. Sys) System control program PMSM Multiblock control program + Benefits of ACS 850 software + New functionality © ABB Group 17 March 2018 | Slide 20 One common firmware over the whole ACS 880 product family Precise speed and torque control for all applications
Common firmware for Industrial drives Control boards & loading packages Same firmware can be used in different control unit and target CPU’s Control unit for single drives and small power inverters - ZCU More capacity for high power drives (parallel connected PU’s) and special applications – BCU One loading package for all control units Automatic identification of control unit type Easy firmware update Important for applications where different control unit types used (e. g. Multidrive) © ABB Group 17 March 2018 | Slide 21
ACS 880 direct torque control Versatile motor control as standard § § Accurate open loop performance § High starting torque § © ABB Group 17 March 2018 | Slide 22 Motor types and control modes § IM and PMSM motor control, including servo motors § Both open and closed loop control Enhanced control performance § High output frequencies (500 Hz) § High switching frequencies (up to 16 k. Hz)
Parameter system structure Functionality General signal type parameter groups 1, 3, 4, 6, 7 Drive I/O systems 10, 11, 12, 13, 14, 15, 16 Drive logic and operation 19, 20, 21 Speed reference chain and speed control 22, 23, 24, 25 Frequency reference chain 26 Torque reference chain 28 Limits 30 Fault functions and protections 31, 35 Process PID 40, 41 Brake chopper and mechanical brake 43, 44 Energy saving configuration 45 Fieldbus configuration 50, 51, 52, 53, 54, 55, 56, 57, 58 D 2 D and DDCS Master/Follower comm. 70, 71 Application specific parameters 74 … 89 Feedback device configuration 90, 91, 92, 93 HW and system configuration 95, 96 Motor control and data 97, 98, 99 Safety © ABB Group 17 March 2018 | Slide 23, Group numbers 100
Control panel
“Enhanced usability, appealing appearance and competitive cost” ACS-CP ACS-AP CDP 312 R © ABB Group 17 March 2018 | Slide 25
ACS 880 intuitive control panel Introduces a new era in user interfaces § § § § § © ABB Group 17 March 2018 | Slide 26 One look and feel across the allcompatible drives portfolio High contrast and resolution display Soft keys and intuitive 4 -direction navigation Context sensitive help-key Several display formats Supports a wide range of languages Assistants for simplified configurations and use One panel to multiple drives USB connection
ACP-AP control panels Mechanical structure § § Injection molded plastics, rubber keypad § IP 55 when attached to drive § Ultrasonic welded body with detachable visual cover and keypad § © ABB Group 17 March 2018 | Slide 27 Dimensions: 73 x 130 x 25 mm As a standard without ABB logo Ultrasonic welding
ACS 880 intuitive control panel Examples of control panel displays Numeric © ABB Group 17 March 2018 | Slide 28 Analog History graph
Assistant Control Panel Context-sensitive help § © ABB Group 17 March 2018 | Slide 29 Guidance and help that relates to context, includes parameter help texts (ie. manual descriptions)
ACS-AP Control Panel bus Up to 32 drive simultaneously in the network © ABB Group 17 March 2018 | Slide 30
ACS-AP Control Panel USB connector § Use control panel as a USB adapter for PC tools § Save data from drive to the control panel and take it to the PC (and vice versa) Use case: take snapshot of the control panel screen 1) Press Left + Right soft keys + Up arrow 2) Connect control panel to PC 3) Save the image on your PC © ABB Group 17 March 2018 | Slide 31
Control, Communication and Safety Option
ACS 880 control and communication Standard connections and options § § © ABB Group 17 March 2018 | Slide 33 Wide range of I/O connections as standard Drive-to-drive (D 2 D) enables fast peer-to-peer communications
ABB industrial drive Drive-to-drive link § © ABB Group 17 March 2018 | Slide 34 Direct, fast communication between drives § Quick master-follower setup § Integrated as standard § No need for additional hardware § Galvanically isolated § Prevents disturbances § Can also be used as Modbus RTU fieldbus
ACS 880 control and communication options All major fieldbus protocols supported § § © ABB Group 17 March 2018 | Slide 35 Communication with all major fieldbus protocols Supports Ethernet drive monitoring, diagnostics, and parameter handling Adapters are easy to install in the drive Embedded Modbus communication support
Backward compatibility support to ACS 800 § § ACS 800 master/follower link support § FDCO option board needed § Fieldbus support § ABB drives profile § ACS 800 ACS 880 parameters conversion § © ABB Group 17 March 2018 | Slide 36 AC 80 and AC 800 M controllers supported via DDCS channels § FDCO option board needed Drive composer pro for parameter handling and signal monitoring via DDCS tool network
ACS 880 integrated safety features • Complies with the requirements of the European Union Machinery Directive 2006/42/EC • Built-in safe torque-off (STO) • Optional integrated safety functions module provides: • • SBC = Safe brake control • SMS = Safe maximum speed • SSE = Safe stop emergency • SS 2 = Safe stop 2 • SOS = Safe operating stop • SSM = Safe speed monitor • SAR = Safe acceleration range • © ABB Group 17 March 2018 | Slide 37 SLS = Safely-limited speed • • SS 1 = Safe stop 1 SDI = Safe direction 1 st release Available later Reduces installation space and simplifies cabling
Control, communication and safety options Mounting on control unit in frames R 1 -R 5 § § © ABB Group 17 March 2018 | Slide 38 Three slots for options Numbering of the slots starting from the top most option § Slot 1 § Slot 2 § Slot 3
Control, communication and safety options Mounting on control unit in frames R 6 - R 9 Frames R 6 - R 9 also have a mounting place for the safety functions module on the side of the control unit © ABB Group 17 March 2018 | Slide 39
PC Tools
ACS 880, Drive composer tool PC tool for start-up, configuration and maintenance § § © ABB Group 17 March 2018 | Slide 41 Free entry level includes: § basic functionality § parameter setting § point-to-point connection § simple monitoring Pro level with complete functionality includes: § networked drives § control diagrams § data logger(s) § safety set-up § multiple backup and restore § block programming
Drive composer, interface to user © ABB Group 17 March 2018 | Slide 42,
ACS 880 PC tool communication set-up Point to point connection USB RS 485 -networking Panels removed, 2 RJ 45 connectors for chaining the bus RS 485 USB © ABB Group 17 March 2018 | Slide 43 Panel or other USB/RS 485 converter
ACS 880 PC tool communication set-up Networking: modules with Ethernet switch enables daisy chaining Ethernet Separate switch PC tool communication over the Ethernet fieldbus Limited PC tool functionality Ethernet Profinet © ABB Group 17 March 2018 | Slide 44 PLC 1 communication slot for fieldbus and PC tool Selected fieldbusses can be used
Adaptive programming * For on-site fine tuning and adaptation Easy-to-use tool for limited programming Included in Drive composer pro PC tool Similar to Drive. AP programming with ACS 800 Programming also with Assistant control panel Limited number of function blocks (20) Program is defined by parameters Block type 3 inputs 1 output One time level for program task Three alternatives (fast, medium or slow) Interfacing to firmware by pointer parameters © ABB Group 17 March 2018 | Slide 45,
ACS 880 drive programming Common engineering tool for drives and PLC`s § Built-in PLC functionality in the drive § The common engineering tool Control Builder Plus is used for drive and PLC programming and configuration § Contol. Builder plus is based on the Co. De. Sys IEC programming environment. • Main features include: • Easy integration of ABB´s drive and PLC systems • Creation of user parameters and events • 5 different IEC 61131 -3 programming languages • Debugging and on-line features © ABB Group 17 March 2018 | Slide 46
Drive composer pro new features Control diagrams lower level © ABB Group 17 March 2018 | Slide 47
ACS 880 drive diagnostics and fault tracing Drive composer PC tool § Creates a support package § Automatically collects all important data § § Fault logger § All parameters § © ABB Group 17 March 2018 | Slide 48 Data loggers Internal diagnostics data
ACS 880 drive diagnostics and fault tracing Support package @ 1) Control panel ABB and partner support 2) Drive composer tool Make support package @ © ABB Group 17 March 2018 | Slide 49
Backward compatibility support to ACS 800 Conversion tool * © ABB Group 17 March 2018 | Slide 50,
Summary
Summary ACS 880 is an all-compatible drive series © ABB Group 17 March 2018 | Slide 52
Wall-mounted single drives, ACS 880 -01 0. 55 to 250 k. W / 0. 75 to 350 hp § § © ABB Group 17 March 2018 | Slide 53 Very compact design and scalable control from basic to demanding applications delivered by DTC Drives offer programming flexibility and a wide range of options Typical applications include cranes, extruders, winches, conveyors, mixers, compressors, pumps and fans Target industries include oil and gas, mining, metals, chemicals, cement, power plants, material handling, pulp and paper, woodworking and marine.
Wall-mounted single drives, ACS 880 -01 Standard delivery § § § © ABB Group 17 March 2018 | Slide 54 IP 21 (UL type 1) Assistant control panel Built-in choke No EMC filter Industrial control program Safe torque-off Cable lead through entry Braking chopper (frames R 1 to R 4) Coated boards Quick guides with default set of languages CD including all manuals with all available languages and web links to basic PC tool and latest manual versions
Wall-mounted single drives, ACS 880 -01 Ratings and voltages § § © ABB Group 17 March 2018 | Slide 55 Power range § 0. 55 to 55 k. W @ 230 VAC § 0. 55 to 250 k. W @ 400 VAC § 0. 55 to 250 k. W @ 500 VAC § 5. 5 to 250 k. W @ 690 VAC Voltage range § 208 to 240 VAC § 380 to 415 VAC § 380 to 500 VAC § 525 to 690 VAC
Wall-mounted single drives, ACS 880 -01 Ratings, types and voltages © ABB Group 17 March 2018 | Slide 56
Wall-mounted single drive, ACS 880 -01 Fieldbus, speed feedback and I/O options § Control unit has 3 slots for options such as: § Fieldbus adapter modules § Speed feedback modules § Safety functions module § I/O extension modules • Fieldbus communication • Standard: Modbus RTU built-in • Drive can accommodate two fieldbus adapters • Speed Feedback • HTL Incremental encoder • TTL Incremental encoder • Resolver + TTL encoder • Sin. Cos absolute encoder + TTL enc oder • Drive can accommodate two encoder modules © ABB Group 17 March 2018 | Slide 57
Wall-mounted single drive, ACS 880 -01 Demo and evaluation equipment § Used for: § § training of control interface and configuration § § sales and marketing purposes software development and debugging Main features include: § § removable I/O-panel with serial interface § © ABB Group 17 March 2018 | Slide 58 stand alone demo with AC control unit/drive and motor and I/O-panel easy to carry and transport
Wall-mounted single drive, ACS 880 -01 Additional information via ACS 880 launch page http: //inside. abb. com/salessupportdrives © ABB Group 17 March 2018 | Slide 59
Wall-mounted ABB industrial drive, ACS 880 -01 Summary Wall-mounted ACS 880 -01 Up to 250 k. W IP 21 at 400 V PLC and drive engineering tools Control Builder System configuration, IEC programming, customizing Control panel Memory unit Motors Synchronous motors IEC motors NEMA motors Drive composer PC tool Fieldbus interfaces PROFIBUS Device. Net CANopen Ethernet/IP Modbus/TCP PROFINET IO Ethernet POWERLINK Ether. CAT © ABB Group 17 March 2018 | Slide 60 Speed feedback options TTL pulse encoder HTL pulse encoder Absolute encoder Resolver Safety options Safe torque-off Braking options Braking resistors Braking choppers
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