a4c57341899bde8e85da0fb60f6600ea.ppt
- Количество слайдов: 26
INTRODUCTION LOCATION: ROSTAR PRECISION INC. 135 DEVON ROAD BRAMPTON, ONTARIO, L 6 T 5 A 4 CANADA PRODUCT: High Precision Machined and Assembled Components Product Development. MARKETS: Aerospace, Defense, Telecommunications, Commercial, Biomedical, Nuclear, Fiber Optic and High Volume. CAPABILITIES: CNC Milling, Turning, Grinding, Assembly, CMM Inspection, Coating/Painting QUALITY CONTROL: AS-9100 ( Rev B ) And IS 0 -9001: 2000 Certificate Number C 0000254 -1 FACILITY: 16, 000 Sq. Ft. Manufacturing, Low-Medium-High Volume, Developmental & Tooling 2, 500 Sq. Ft. Office & Administration 1, 300 Sq. Ft. Engineering & Programming 800 Sq. Ft Deburring & Assembly PERSONNEL: 30 (Present) Skilled Tradesmen & Technicians TRAINING: In-House Facilities CONTACT: Bill Hristovski President OWNWERSHIP: 100% Canadian Sole Proprietorship Bill Hristovski, President INCORPORATED: 1976 COMMUNICATION: Tel: (905) 790 -9155 Fax: (905) 790 -9159 E-Mail: billh@rostar. ca elaineh@rostar. ca
QUALITY CONTROL
ONE (1) DEA CMM SCIROCCO 14. 09. 07 Ultra High Accuracy Co-ordinate Measuring System (Slant/Bridge Type) Measuring Range: X-55”, Y-34”, Z=26” 5 -Axis CNC Fully Programmable Software; Tutor for Windows, and PC-Dmis CAD ++ Date of Manufacture; 1998 ONE (1) DEA CMM MISTRAL 7. 7. 5 Ultra High Accuracy Co-ordinate Measuring System (Slant/Bridge Type) Measuring Range: X-27. 5”, Y-27. 5”, Z=19. 6” 5 -Axis CNC Fully Programmable Software; Tutor for Windows, and PC-Dmis CAD ++ Date of Manufacture; 2002 ONE (1) BROWN & SHARP CMM MICROXCEL PFX 454 Ultra High Accuracy Co-ordinate Measuring System (Slant/Bridge Type) Measuring Range: X-15. 7”, Y-19. 6”, Z=13. 78” 5 -Axis CNC Fully Programmable Software; Tutor for Windows, and PC-Dmis CAD ++ Date of Manufacture; 2000
TWO (2) VIDEO/OPTICAL INSPECTION MICROSCOPE SYSTEMS GZ-6 P Microscope Pair of 15 x Wide field Eyepieces Image Port Mountable Focusing Arm High resolution Color Camera ONE (1) STARRETT OPTICAL PROJECTOR Screen diameter; 16” With precision cross-lines and calibration markings Horizontal travel; X-axis 12” Vertical travel; y-axis 6” Focus travel; Z-axis 2. 1” Capacity b/w Centres 12” Load Capacity; 10 kg Measurement and Display System; Linear Heidenhain Scales (0. 001 mm resolution) Angular Digital protractor (1 minute resolution) Date of Manufacture; 2006
INSPECTION MEASURING EQUIPMENTS · Height Masters · Gauge Blocks · Bore Gauges (SUNNEN) 0. 4590” to 6. 0000” · Bore Gauges (DIATEST) 0. 0300” to 0. 8000” · Bower Internal Bore Gauging · Sigma Air Gauges System · Micrometers: 0. 0000” – 12. 0000” · Plug Gauges · Ring Gauges · Surface Analyzer · Combination Bench Centers · Optical Comparator · Digital Height Master · Unified and Metric Thread Gauges · Hardness Tester · Angle Blocks · Rotary Tables · Pin Gauges
SYSTEM INFORMATION & SOFTWARE
NETWORK SERVER: MICROSOFT WINDOWS SERVER 2008 SHOP CONTROL SOFTWARE Rostar Operational System (customize shop control software) Vista manufacturing software by DCD Corp. Crystal Report Writer Version. 6. 0 Professional CAD/CAM SOFTWARE Mastercam. X Predator DNC SYSTEM Through the use of a Multi-DNC system, and ftp server we are able to take a part program off our network server and send it directly into the machining center’s memory. The operator now has the flexibility to proof the program and then send it back to the DNC Terminal to allow any additional editing as required. CLIENT CONNECTIONS with ROSTAR PRECISION INC. Connect onto network through the facility of an FTP address that we have set up On site. We issue our client’s a Login and password, to ensure a secure avenue for transfer of drawings or other forms of electronic data. Send us drawings through e-mail to elaineh@rostar. ca securely and conveniently.
CNC MACHINING CENTRE
SIX (6) MATSUURA RA-2 G HIGH SPEED PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 28. 3” X 17. 3” Loading Capacity: 250 kg Axis Travel: X-26. 0”, Y-18. 11”, Z-19. 09” Spindle: 50– 15, 000 rpm, 12 HP, BT-40 Rapid Traverse X/Y/Z: 1575/1181 ipm No of Tools: 30 Tools Magazine No of pallets: 2 CNC Control: Yasnac J 300 B Date of Manufacture; 2000 ONE (1) MATSUURA ES-450 HII HIGH SPEED PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table: 11. 8” X 11. 8” Loading Capacity: 166 kg Axis Travel: X-17. 7”, Y-15. 7”, Z-15. 7” Spindle: 50 -15, 000 rpm, 10 HP, BT-40 Rapid Traverse X/Y/Z: 1181/1181 ipm No of tools: 30 Tools Magazine No of pallets: 2 Indexing: 1 Degree CNC Control: Fanuc 18 i-M Date of manufacture; 2000 TWO (2) MATSUURA RA-4 G HIGH SPEED PALLET CHANGER CNC 4 Axis Vertical Machining Centre Work Table: 39. 3” X 12. 29” Loading Capacity: 500 kg Axis Travel: X-40. 15”, Y-21. 65”, Z-20. 07” Spindle: 50 – 15, 000 rpm, 10 HP, BT-40 Rapid Traverse X/Y/Z: 1181/1181 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Yasnac J 300 Date of Manufacture; 2000
ONE (1) MATSUURA RA-IVF PALLET CHANGER CNC 4 Axis Vertical Machining Centre Work Table: 39. 3” X 19. 2” Loading Capacity: 500 kg Axis Travel: X-40. 15”, Y-20. 07”, Z-20. 07” Spindle: 30 -8000 rpm, 10 HP, CAT-40 Rapid Traverse X/Y/Z: 945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I 80 Control Date of Manufacture; 1998 ONE (1) MATSUURA RA-IVF PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 39. 3” X 19. 2” Loading Capacity: 500 kg Axis Travel: X- 40. 15”, Y-20. 07”, Z-20. 07” Spindle: 30 -8000 rpm, 10 HP, CAT-40 Rapid Traverse X/Y/Z: 945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I 80 Control Date of manufacture; 1997 ONE (1) MATSUURA RA-IIIF PALLET CHANGER CNC 3 Axis Vertical Machining Centre Work Table: 31. 4” X 16. 5” Loading Capacity: 300 kg Axis Travel: X- 31. 5”, Y-17. 3”, Z-19. 09” Spindle: 30 -8000 rpm, 10 HP, CAT-40 Rapid Traverse X/Y/Z: 945/708 ipm No of Tools: 30 Tools Magazine No of Pallets: 2 CNC Control: Matsuura System I 80 Control Date of manufacture; 1997
ONE (1) MAKINO 40 -A 60 PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table: 16” x 16” Loading Capacity: 175 kg Axis Travel: X-17. 0”, Y-15. 5”, Z-22. 0” Spindle: 30 -6000 rpm, 15 HP, CAT-40 Rapid Traverse X/Y/Z: 350/350 ipm No of Tools: 60 Tools Magazine No of Pallets: 2 CNC Control: Fanuc 11 M 4 Axis Date of Manufacture; 1987 ONE (1) MATSUURA MAM-700 HG PALLET CHANGER CNC 4 Axis Horizontal Machining Centre Work Table 19. 69” x 19. 69” Loading Capacity: 500 kg Axis Travel: X– 29. 53”, Y– 23. 6”, Z– 24. 62” Spindle: 30– 10, 000 rpm, 30 HP, BT-40 Rapid Traverse X/Y/Z: 945/945 ipm No of Tools: 60 Tools Magazine No of Pallets: 2 CNC Control: Yasnac J 300 (64 -bit Processor) Date of Manufacture; 1998 ONE (1) MATSUURA MC 1000 VG CNC 3 Axis Vertical Machining Centre Work Table: 45. 28” X 20. 08” Loading Capacity: 900 kg Axis Travel: X-40. 15”, Y-21. 65”, Z-20. 07” Spindle: 50 -15000 rpm, 15 HP, BT-40 Rapid Traverse X/Y/Z: 945/945 ipm No of Tools: 30 Tools Magazine CNC Control: Yasnac J 300 B Date of Manufacture; 1998
ONE (1) TOSHIBA VMC-650 CNC 4 Axis Vertical Machining Centre Work Table: 70. 9” x 32. 5” Loading Capacity: 2000 kg Axis Travel: X-51. 2”, Y-31. 5”, Z-24” Spindle: 20 -5000 rpm, 15 HP, CAT-50 Rapid Traverse X/Y/Z: 630/630 ipm No of Tools: 24 Tools Magazine CNC Control: Tosnuc 888 (32 -bit processor) Date of Manufacture; 1995 ONE (1) DOOSAN MV 3016 L CNC 4 Axis Vertical Machining Centre Work Table: 36. 2” x 16. 9” Loading Capacity: 500 kg Axis Travel: X-30. 6”, Y-16. 1”, Z-20. 1” Spindle: 12000 rpm, 15 HP, CAT-40 Rapid Traverse X/Y/Z: 1, 417/1, 260 ipm No of Tools: 24 Tools Magazine CNC Control: Fanuc Oi-MC Date of Manufacture; 2006 ONE (1) HAAS VR-11 CNC 5 Axis Vertical Machining Centre Work Table: 120. 0” x 28. 0” Loading Capacity: 1814 kg Axis Travel: X-120. 0”, Y-40. 0” , Z-30. 0” , A, B +/-32 Deg Spindle: 15000 rpm, 30 HP, BT-40 Rapid Traverse X/Y/Z: 360/600 ipm No of Tools: 32 Tools Magazine CNC Control: Haas CNC Control Date of Manufacture; 2009
TOOL ROOM TWO (2) PARLEC TOOL PRESETTER PARSETTER SERIES 1000 TMM TWO (2) CINCINNATI UNIVERSAL TOOL & CUTTER GRINDER TWO (2) MAKINO UNIVERSAL TOOL & CUTTER GRINDER
CNC LATHE TURNING
ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-8 S CNC 2 Axis Chucker Lathe Turn 8” Swing Distance 20” Centre Distance 20” Spindle Bore 2. 40” 5000 -RPM Spindle, 20 HP Kennametal Quick Change Tooling 8” SMW 3 Jaw Quick Change Chuck CNC Control Fanuc 16 -TA Date of Manufacture; 1995 ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-8 S CNC 2 -Axis Chucker Lathe Turn 8” Swing Distance 20” Centre Distance 20” Spindle Bore 2. 40” 5000 RPM Spindle, 20 HP Kennametal Quick Change Tooling 8” SMW 3 Jaw Quick Change Chuck CNC Control Fanuc 16 -TA LNS Quick Load Bar Feeder Date of Manufacture; 1995
ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Puma-240 B CNC 2 -Axis Chucker Lathe Turn 13. 8” Swing Distance 20. 7” Centre Distance 21. 6” Spindle Bore 2. 64” 4500 RPM Spindle, 25 HP 12 Stations Tool Turret 8. 25” Jaw Chuck CNC Control Fanuc 21 i-TB Date of Manufacture; 2006 ONE (1) DAEWOO CNC TURNING CENTRE MODEL: Lynx-220 A CNC 2 -Axis Chucker Lathe Turn 12. 6” Swing Distance 20. 1” Centre Distance 12. 7” Spindle Bore 1. 822” 6000 RPM Spindle, 20 HP 12 Stations Tool Turret 6. 5” 3 Jaw Chuck CNC Control Fanuc T Date of Manufacture; 2006
ONE (1) NAKAMURA TOME CNC TURNING CENTRE MODEL: SC-300 L CNC 2 Axis Lathe Turn 13. 78” Swing Distance 22. 05” Centre Distance 43” Spindle Bore 3. 35” 3500 -RPM Spindle Speed, 30 HP 12 Stations Tool Turret 12” 3 Jaw Chuck CNC Control Fanuc 21 -T Date of Manufacture; 1997 ONE (1) NAKAMURA TOME CNC TURNING CENTRE MODEL: 20 II Lens Quick Load Bar Feeder Programmable parts catcher CNC sub-spindle Parts off detection Turret collision detection system Part eject conveyor N -T tool setter – C (autotype) Part program storage and editing 40 m CNC Control Fanuc 18 TA Date of Manufacture; 1998
MANUAL MACHINES
FOUR (4) BRIDGEPORT BR 2 J Turret Milling Machine with DRO Work Table 78” x 18” 4200 -RPM Spindle, 2 HP TWO (2) HARDINGE Tool Room Lathe with DRO Swing Over Bed 8” Spindle Bore 1” 3000 -RPM Spindle, 1. 5 HP Date of Manufacture; 1983 ONE (1) TACCHELLA 1018 UM Universal High Precision Cylindrical Grinding Machine External, Internal Automatic Grinding Cycle Grinding Dia 14” Grinding Length 40” Date of Manufacture 1988 ONE (1) ACER AGS-1224 AHD Precision Surface Grinder Grinding Capacity 12” x 24” Date of Manufacture; 2000 ONE (1) JONES AND SHIPMAN 540 Precision Surface Grinder Grinding Capacity 6” x 12” ONE (1) LAPMASTER 24 ONE (1) BANDSAW HYD MECH 12 ONE (1) COOLANT MANAGEMENT SYSTEM
ELECTRIC DISCHARGE MACHINE (EDM)
ONE (1) MITSUBISHI EDM GANTRY 500 CNC microprocessor 32 -bit Digital AC-servo drive Axis speed X, Y, Z max. 2000 (78. 7”/min. ) Setting (command) units (0. 001 or 0. 0001) X/Y/Z inside work area (20. 7” x 15. 7” x 14. 8”) Y (from electrode changer and loading position, 26. 6”) Bearing surface (W x D) (28. 7” x 24. 8”) Load Capacity (2, 200 lbs) INTERGRATED C-AXIS: Number of revolutions-adjustable (10 or 20 rpm) Angle positioning (0. 001 degree) Load Capacity (110 lbs) Maximum head load (220 lbs) Maximum clearance electrode clamping chuck to work table (22. 6”) Date of Manufacture; 1997
DEBURRING & ASSY
TWO (2) VIDEO/OPTICAL MICROSCOPE SYSTEMS GZ-6 P Microscope Pair of 15 x Wide field Eyepieces Image Port Mountable Focusing Arm High resolution Color Camera ONE (1) PEMSERTER SERIES 4 TWO (2) TUMBLE DEBURING TWO (2) BEVEL MILL
SHEET METAL CAPABILITIES THROUGH ASSOCIATED COMPANY EQUIPMENT Amada Vipros Queen Punch Press - 1996 +. 004” Amada Pega 357 CNC Punch Press - 1994 +. 004” Amada RG 100 10’ CNC Brake Press - 1996 +. 002” Amada LCE-655 CNC Laser - 1995 +. 0004” Amada RG-80 NC Brake Press (80 t. ) - 1994 +. 002” Canox 250 amp air cooled tig welder - 1994 Lincoln 350 amp digital water cooled tig - 1995 Various presses re: hardware installations/ special apps. 10 ft. Chicago Brake SOFTWARE Amada 2 D CAD/CAM software Imports DXF and IGES Files
SHEET METAL CAPABILITIES THROUGH ASSOCIATED COMPANY EQUIPMENT Amada Vipros Queen Punch Press - 1996 +. 004” Amada Pega 357 CNC Punch Press - 1994 +. 004” Amada RG 100 10’ CNC Brake Press - 1996 +. 002” Amada LCE-655 CNC Laser - 1995 +. 0004” Amada RG-80 NC Brake Press (80 t. ) - 1994 +. 002” Canox 250 amp air cooled tig welder - 1994 Lincoln 350 amp digital water cooled tig - 1995 Various presses re: hardware installations/ special apps. 10 ft. Chicago Brake SOFTWARE Amada 2 D CAD/CAM software Imports DXF and IGES Files