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IE 450 Manufacturing Systems Richard A. Wysk Spring 2006 IE 450 Manufacturing Systems Richard A. Wysk Spring 2006

Agenda • Policies - This is an engineering course, I do expect you to Agenda • Policies - This is an engineering course, I do expect you to act like engineering students. Independent, diligent, creative, . . . • Engineering ethics

Overview • What we will we be doing? – IE 450 is lots of Overview • What we will we be doing? – IE 450 is lots of fun. It may also be the most important class that you take. It is the materials that I most frequently use in my industry consulting. – Manufacturing systems is a difficult topic that has hindered the development of CIM implementation. People do not understand how engineering systems fit together. This is the focus of IE 450!

Background of IE 450 • Dr. Ham developed the course 20 years ago, and Background of IE 450 • Dr. Ham developed the course 20 years ago, and it has been evolving ever since. • A lab was implemented in the course 2 years ago. We will use the lab section to reinforce the class materials. • Significant development has been put into the class.

Development activities • Topically, the materials have been focused around a new topic called Development activities • Topically, the materials have been focused around a new topic called “Lean Manufacturing”.

Once in a semester opportunity • We will have 1 -3 Case study demonstrations Once in a semester opportunity • We will have 1 -3 Case study demonstrations within the semester as part of the lab. – It is a lot of work but fun as well

Introduction • What is a “Manufacturing system”? Interactions of many processes, products and design Introduction • What is a “Manufacturing system”? Interactions of many processes, products and design decisions made in the engineering of a product. – Machine requirements planning – Process planning – Production planning – Concurrent engineering

Vocabulary • Glossary of terms – CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Simultaneous Vocabulary • Glossary of terms – CIM, CAD, CAM, CAD/CAM, NC, CNC, FMS, Simultaneous engineering, Concurrent engineering, Agile Engineering, Product Engineering, Process Engineering Production Engineering, . . .

Goal and Objective • GOAL -- Today’s manufacturing engineer needs to identify and locate Goal and Objective • GOAL -- Today’s manufacturing engineer needs to identify and locate the most efficient method to produce a product (inhouse or not) • OBJECTIVE -- reduce time to market, increase quality, reduce cost, and operate in a tight capital environment

Today’s Situation • Moving form paper driven systems or from “stand-alone” business and engineering Today’s Situation • Moving form paper driven systems or from “stand-alone” business and engineering systems • Selling under-utilized resources to increase profit • Terminate inefficient (non competitive) activities

A Vision of Integrated Engineering Systems ENGINEERING -- the planning, designing, construction (manufacture), or A Vision of Integrated Engineering Systems ENGINEERING -- the planning, designing, construction (manufacture), or management of machinery, roads, bridges, etc. .

Traditional Engineering Traditional Engineering

A Vision of Integrated Engineering Systems (cont. ) INTEGRATE – 1. to make or A Vision of Integrated Engineering Systems (cont. ) INTEGRATE – 1. to make or become whole or complete. – 2. to bring parts together as a whole. – 3. to remove barriers imposing segregation.

A Vision of Integrated Engineering Systems (cont. ) INTEGRATED ENGINEERING – planning, designing, construction A Vision of Integrated Engineering Systems (cont. ) INTEGRATED ENGINEERING – planning, designing, construction and management of a product.

Engineering Engineering

Product Engineering Product Engineering

Process Engineering Process Engineering

Production Engineering Production Engineering

A Vision of Integrated Engineering Systems (cont. ) INTEGRATION ENGINEERING – tools and techniques A Vision of Integrated Engineering Systems (cont. ) INTEGRATION ENGINEERING – tools and techniques that can be used to assist in combining planning, design, construction and management of a product.

A Vision of Manufacturing Systems (cont. ) • INTEGRATED ENGINEERING – planning, designing, construction A Vision of Manufacturing Systems (cont. ) • INTEGRATED ENGINEERING – planning, designing, construction and management of a product.

Concurrent or simultaneous engineering • Performing all business activities in unison • Making wise Concurrent or simultaneous engineering • Performing all business activities in unison • Making wise real-time economic decisions • Team concepts

IE 450 Focus • IE 450 is intended to cover all of the engineering IE 450 Focus • IE 450 is intended to cover all of the engineering and business activities. • All will be discussed. • Lean Manufacturing will be the concentration.