IAQG Expectations Kinsuke Hara Director - Quality Mitsubishi Heavy Industries, Ltd Nagoya Aerospace Systems October 15, 2004 Beijing General Assembly Forum Page 1/18
About MHI Main Products JDA（Fighter） Location JDA（Helicopter） Boeing（777） Headquarter (Tokyo) Bombardier（GX） JAXA（ロケット） Nagoya Aerospace Systems (Nagoya) Airbus(A 330/A 340) Sikorsky(S-92) ＭＨＩ MH 2000 Photo by JAXA JDA : Japan Defense Agency October 15, 2004 JAXA : Japan Aerospace Exploration Agency Beijing General Assembly Forum Page 2/18
IAQG Purpose Implement initiatives that make significant improvements in Quality and reduction in cost, throughout the value stream, by establishing and maintaining dynamic cooperation, based on trust, between international aerospace companies October 15, 2004 Beijing General Assembly Forum Page 3/18
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Supply Chain around MHI Customer MHI Supplier JDA JAXA Operators Japan national projects supplier MHI own MHI projects supplier OEMs Foreign Customer projects supplier (domestic : 550, Foreign : 300) October 15, 2004 Beijing General Assembly Forum Page 5/18
Deployment of IAQG Initiatives Global standards & regulations are essential for efficient operations in the global aviation system and market Therefore, MHI • supports IAQG initiatives • adopts them internally (June 18, 2002 : JIS Q 9100 certified) • and deploys their implementation to suppliers October 15, 2004 Beijing General Assembly Forum Page 6/18
Deployed Initiatives • IAQG standards implementation – 9100 – 9102 – 9103 • Special Process certification are (will be) deployed to MHI Suppliers October 15, 2004 Beijing General Assembly Forum Page 7/18
9100 Implementation MHI mandates its suppliers to : • Establish and maintain Quality Management System based on JIS Q 9100 (*) to all companies relating aircraft manufacturing, including engineering, trading, transporting * : Japan national standard, equivalent to AS/EN 9100 • Cascade the requirement to their sub-tiers October 15, 2004 Beijing General Assembly Forum Page 8/18
MHI 9100 approval system MHI Quality Requirement “MSJ 4000” 1. QMS Requirement 9100 third party certification is not mandatory, but highly recommended. • 9100 certified suppliers No QMS audit is performed by MHI. 9001 • 9001 certified suppliers Only the 9100 – 9001 gap 2. Interface to MHI internal contents are audited by MHI. Procedure • other suppliers • Rejection tag MHI audits full contents of • Change Notification 9100 based QMS etc 9100 October 15, 2004 Beijing General Assembly Forum Page 9/18
IAQG Standards MHI requires its suppliers to : • Implement First Article Inspection in accordance with 9102 requirement • Implement Key Characteristics Control in accordance with 9103 requirement October 15, 2004 Beijing General Assembly Forum Page 10/18
Special Process MHI plans to require its suppliers to : • Obtain & Maintain PRI Nadcap certification MHI is a Board member of PRI, so, MHI is investigating the best NADCAP deploying way by expressing its opinion on a worldwide stage from the view point of Asia/Pacific OEM. October 15, 2004 Beijing General Assembly Forum Page 11/18
MHI Procurement Policy • Fair and Just procurement • Quality products procurement with good cost and delivery • Collaboration with excellent suppliers October 15, 2004 Beijing General Assembly Forum Page 12/18
MHI supplier-related activities (For domestic suppliers) • Announce MHI procurement policy for major suppliers • Awarding ceremony Supplier Council : 210 Support suppliers’ quality improvement activity SQRAM (*) : 88 * : Supplier Quality Re-engineering Assessment Managing Registration / Rating : all (850) October 15, 2004 Beijing General Assembly Forum Page 13/18
MHI supplier-related activities SQRAM (Supplier Quality Re-engineering Assessment Managing) • Engineering supplier : 15 • Raw material supplier : 5 • Equipment supplier : 35 • Bach-shop : 33 • Joint meeting : share each quality activities and cultivate synergism • Individual meeting : support each company’s quality improving activity October 15, 2004 Beijing General Assembly Forum Page 14/18
MHI supplier-related activities Quality Knowledge Sharing MHI participates the “Association for the Study of Failure”, which is lead by Dr. Hatamura. In accordance with the idea of the ASF, MHI considers the failure knowledge utilization is efficient, and then practices an activity to share knowledge Not only internally but also including its suppliers. October 15, 2004 Beijing General Assembly Forum Page 15/18
MHI supplier-related activities on-line Rejection Tag MHI establishes on-line processing system (Initiation ~ Disposition ~ Rework instruction), not only internally, but also involving suppliers by using internet. Transacting time and quality have been improved, and Transaction for similar non-conformance becomes convenient. October 15, 2004 Beijing General Assembly Forum Page 16/18
MHI global contribution Working together with IAQG, as one of leading members as strategy team, to step ahead on • setting new standards • measuring results • driving improvements through real collaboration and for the benefits of the whole aerospace industry and stakeholders! Also, expands MHI activities to foreign suppliers October 15, 2004 Beijing General Assembly Forum Page 17/18
Thank you ! October 15, 2004 Beijing General Assembly Forum Page 18/18
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