F-35 19 Feb 2015 Gregg Costabile, SES Director of Engineering, F-35 Lightning II Program F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 1
Overall Program Status • F-35 Program baseline holding steady; Continued progress on all fronts ◦ Total weapon system view • Affordability ◦ SDD – Cost reduction initiatives ◦ Production – Ramp Rate, Blueprint for Affordability, Block Buys ◦ O&S – $19 B Reduction in O&S estimate, R&M program, Cost War Room, Aircraft Availability Focus • Schedule ◦ Service IOCs on track/Global Sustainment posture accelerating ◦ Software development/fielding not on critical path (margins) • Technical performance ◦ Past risks improving (helmet, hook, fuel dump, lightning protection, software maturity) ◦ Current risks/issues being addressed (engine, structural cracks, ALIS, R&M, Mission Data Files) • Partnership strong and FMS customers growing • Not the same program as in the past F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 2
What Makes F-35 Different • F-35 utilized an integrated systems approach to ensure long lasting lethality and survivability advantages against current and future Air to Air and Surface to Air threats • Key elements of the F-35 systems of systems approach was the integration of and synergies between: ◦ ◦ ◦ ◦ Advanced Stealth Fused Multi-Spectral Active and Passive Situational Awareness Advanced Inter-operability Multi-Ship Situational Awareness and Tactics / Mutual Support Advanced Offensive and Defensive Electronic Attack Advanced Countermeasures Maneuverability with Combat Loads Persistence F-35 represents a system of system design solution to ensure operational advantages over current and future threats for the US and it’s allies! F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 3
F-35 Lightning II CTOL Interoperability CV STOVL P&W F 135 RR - Liftfan 3 Services 8 International Partners Global Sustainment 3 Foreign Military Sales Team JSF Domestic / International Suppliers F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY Autonomic Logistics 3 Flight Test Facilities Integrated Training DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 4
F-35 Characteristics • Key Attributes: ◦ ◦ ◦ CTOL Stealth Integrated Avionics Air-to-Ground (A/G) Munitions Intraflight DL Advanced Aircraft Survivability • General Features: ◦ ◦ Single seat Speed: 700 kts or 1. 6 M (630/1. 6 M STOVL) Ceiling: 50, 000 ft+ Engine: PW F 135 • Sensors ◦ ◦ ◦ Fully integrated open architecture system A/G – Air-to-Air (A/A) radar/Synthetic Aperture Radar Electro Optical (EO) A/G Targeting system A/A Infrared Search and Track (IRST) function Electronic Support Measures (ESM) Short range EO spherical coverage F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY (AF) Length: 51. 4 ft Wing Area: 460 ft 2 Weight (Empty): 29, 400 lb Internal Fuel: 18, 200 lb Range: 600 + nm STOVL (BF) Length: 51. 1 ft Wing Area: 460 ft 2 Weight (Empty): 32, 600 lb Internal Fuel: 13, 500 lb Range: 450 + nm CV (CF) Length: 51. 4 ft Wing Area: 668 ft 2 Weight (Empty): 34, 900 lb Internal Fuel: 19, 700 lb Range: 600 + nm DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 5
System Development and Demonstration (SDD) Update CY 2012 Q 1 Q 2 Q 3 CY 2013 Q 4 Q 1 Q 2 Q 3 CY 2014 Q 1 Q 2 CY 2015 Q 3 Q 4 Q 1 Q 2 CY 2016 Q 3 Q 4 Q 1 Q 2 CY 2017 Q 3 Q 4 Q 1 Q 2 CY 2018 Q 3 Q 4 Q 1 Q 2 Q 3 Q 4 J F M A M J J A S O N D J F M A M J JA S O N D J F M A M J J A S O N D LRIP 3(17) LRIP 4(32) LRIP 5(32) LRIP 6(36) USMC IOC 2 A DT&E Block 2 B Cert 2 A DT&E 2 B DT&E LRIP 8(43) LRIP 7(35) LRIP 9(57) LRIP 10(92) USAF IOC USN IOC 2 B Cert 2 A 2 B DT&E 2 B Cert Spin Up OT II F Blk 2 B Integrated Test 3 i DT&E Block 3 i Initial 3 i Cert 3 i 3 i DT&E Final Cert Block 3 F Block 1 A TR 1 Block 1 B TR 1 Block 2 A TR 1 Block 2 B TR 1 Blk 3 i TR 2 Block 3 F TR 2 3 F DT&E Cert 3 F DT&E 3 F Cert OT IIG OTRR Spin Up Fleet Release OTRR • Lightly shading are baseline • Prominent bars are status F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY 3 F OT II G OT IIG OTRR Blk 3 Integrated Test DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED Spin Up OT II G SLIDE #: 6
F-35 Current Fleet Laydown F 35 A F 35 B F 35 C Nellis AFB 5 A/C Total Patuxent River NAS 9 A/C Total Edwards AFB 20 A/C Total Luke AFB 19 A/C Total MCAS Beaufort 9 A/C Total Eglin AFB 44 A/C Total MCAS Yuma 18 A/C Total • 90 Operational / Training Aircraft • 34 Test Aircraft Note: Does not include AA-1 at China Lake F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED As of 28 Jan 15 SLIDE #: 7
F-35 Bed Down Through 2018 As of 17 Sep 2014 Total: 386 F-35 C F-35 AF-35 B United Kingdom (9) RAF Marham Norway (9) Orland FMS (39) Australia (2) Italy (7) Williamtown Amendola Grottaglie F-35 Global Deployment *Source Data: Sustainment Beddown Break Down_091114 F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 8
Global Production System Norway Kitron Casebank Canada Australia Levett Micreo LTD Ben Machine. Novatronics Interfast DY 4 Aerostaff Cablex TAE Composites Atlantic Dishon Strite Ferra Metronor Amphenol Techni BAE Australia Avcorp Hexagon Centra Nav-Aids AIM Norway Kongsberg ASCOMegellan-Bristol Quickstep Magellan-Chicopee Marand Heroux Devtek GKN Jotne EPM Technology Honeywell Woodward A. W. Bell Goodrich Services Rosebank UTAS (Burnsville) GE Aviation Denmark MPC NGC LM MST Rolls Royce Chemring BAE Systems Controls Systematic Software Engineering Amherst UTAS (HS) GE General Dynamics LM Owego Trelleborg Sealing Solutions Rockwell Collins GPV Rockwell Essex ITT Excelis Terma Moog, United Kingdom UTAS Collins LSI BAE IEWS Damco GE Aviation BAE SYSTEMS VSI Pratt & Whitney Corena Times Microwave Honeywell Goodrich Danish Aerotech LM Space Systems ITT Excelis L 3 Comm Rolls Royce Mc. Cormick Selph GE Aviation Systems NG Selex LM Aero-Palmdale GKN LM ISS Italy NG ES GKN Selex Comms Advanced Technologies Martin Bake NGAS RDF Beaufort S 3 Log Natech Applica Marvin Moog Raytheon Selex Galileo Parker Piaggio Aerea Aerospace NGIS Moog - SBC Rotodyne Oto Melara Logic Alenia York Electtronica Aster Selex SI Vitrociset Segundo Mona Mindready Curtiss-Wright, Kidde General Dynamics Marion BAE Raytheon Eaton Ball Honeywell LM M&FC Boeing Honeywell/Cat Harris UTAS Alliance Via. Sat Sanmina. SCI LMMST Raytheon LM EIS LM Aero-Ft Worth Systems LM Pinellas Fokker (TU) Kale Aero Aselsan Havelsan Turkey Vestel F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY TAI ALP Aviation Cobham The Netherlands Dutch Space Aeronamic DAP PHM Consortium Fokker - Elmo Brookx TNO NLR Dutch Aero Axxiflex Eurocast Thales Cryogenics Fokker - Aerostructures Thales Nederlands DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 9 As of Feb 13
F-35 - >2100 Aircraft Coalition United States Canada United Kingdom Australia Netherlands Turkey Denmark Italy Norway Israel Japan Korea Common Understanding in accordance with Production, Sustainment and Follow-on Development MOU F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 10
2014 Key Accomplishments • Fielding / Sustainment (cont. ) • Development / Test ◦ Developmental Flight test - Completed 1354 flights (~1286 planned) - Completed 9477 test points (~9958 planned) ◦ Began Block 3 flight testing ◦ Completed Block 2 Air-to-Surface weapons testing ◦ Completed first F-35 C ship trial aboard USS NIMITZ - 33 flights / 124 catapult launches / 124 arrestments ◦ US Reprogramming Lab (USRL) delivered Mission Data File to flight test • Production ◦ Completed Production Lot 4 aircraft deliveries ◦ Delivered last Air Force F-35 A to Eglin AFB ◦ Completed LRIP 8 Negotiations • Fielding / Sustainment ◦ Began F-35 B modifications to support USMC IOC ◦ Activated F-35 squadron at Luke / delivered 1 st a/c ◦ Completed first F-35 A and F-35 B modifications to address life-limiting parts ◦ F-35 Mx training facility update ◦ 422 nd TES Squadron received SAPF Certification & Accreditation F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY ◦ ALIS SOU Kit delivered to 57 th Wing Weapons Instructor Course aircraft ◦ Formed Reliability and Maintainability Program ◦ Assigned Regional Airframe and Engine Mx for Europe and Asia-Pacific Region ◦ Overcame engine failure mishap ◦ Ended year with a 65% Mission Capable Rate & 55% Aircraft Availability Rate • Partners ◦ S. Korea signed Letter of Acceptance (40 F-35 As) ◦ Dutch pilots trained to support OT at Edwards AFB ◦ Australia's 1 st F-35 A delivered to Luke AFB ◦ Israel purchasing additional 14 F-35 s ◦ Designated Italian FACO Heavy Airframe Depot (Europe) ◦ Designate Turkey, Netherlands, Norway as Heavy Engine Depots (Europe) ◦ Designated Australia & Japan as Heavy Airframe Depots (Asia-Pacific) ◦ Designated Australia & Japan as Heavy Engine Depots (Asia-Pacific) DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 11
2015 Key Milestones • Fielding / Sustainment • Development / Test ◦ F-35 B Operational Test-1 (OT-1) aboard the USS WASP ◦ The first operational fleet weapons drop ◦ F-35 C second shipboard trial (DT-2) aboard USS EISENHOWER ◦ Complete Block 3 i Testing: MS capabilities, Gen III Helmet ◦ Begin/Continue Block 3 F Testing - FS Wpn Seps, Wpn Env, Ext store flight env - MS capability development and verification • Production ◦ Block 2 B software release for training ◦ Start AF and Partner pilot training at Luke AFB ◦ USMC IOC ◦ Deliver the first F-35 A to Hill AFB to support the 34 th FS ◦ First aircraft arrival to 422 nd TES Squadron to support USAF Weapons School ◦ First two FMSs being installed in the F-35 SIM facility ◦ Mx training capability delivered; Electronic Media Lab (EML) & Outer Mold Line (OML) fully equipped ◦ Make Do. D recommendation for OCONUS component repair ◦ Completing contract negotiations for production lots 9 (61 a/c) & 10 (98 a/c) ◦ Deliver 45 aircraft to field • Partners ◦ Italian Final Assembly and Check Out (FACO) facility’s 1 st F-35 A rollout ◦ Norwegian and Italian pilots integrated into the 62 nd FS standup ◦ Certify Italian & Australian tankers ◦ Dutch jets delivered to Edwards for OT F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 12
F-35 Program Priorities Events 1) USMC IOC (1 July 2015) 2) USAF IOC (1 August 2016) 3) Operational Test 4) Partner/FMS Deliveries Programmatics 1) Safety/Security 2) Affordability 3) "Normalization" of Program 4) Global Fielding/Sustainment F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY Program Phases 1) Development 2) Sustainment/Fielding 3) Production 4) Follow-on Development Culture 1) Integrity 2) Transparency 3) Accountability 4) Discipline DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 13
Values slide SLIDE #: 14
Delivering the F-35 to the Warfighter F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 15
Back Up Slides F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 16
Bottom Line • F-35 Program baseline holding steady • Continued progress on all fronts • Not the same program it was in the past F-35 DOC #: XXXXXX AS BRIEFED: DD MMM YY DISTRIBUTION STATEMENT A // APPROVED FOR PUBLIC RELEASE; DISTRIBUTION IS UNLIMITED SLIDE #: 17
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