EPRI New Build CM Initiatives Bob Renuart Russell

EPRI New Build CM Initiatives Bob Renuart Russell Adams EPRI Technical Consultants

EPRI ADVANCED NUCLEAR TECHNOLOGY Bob Renuart (for Ken Barry) © 2010 Electric Power Research

EPRI ANT Projects Supporting CM • Development of an Acceptance Methodology for Commercial Two- and Three-Dimensional Plant Modeling Software • Benchmarking other industries on the Cost and Benefit of transitioning to a Data-Centric Configuration Management Information System • Development of a Standardized Plant Information Model (the Primary focus for Today’s Discussion) © 2010 Electric Power Research Institute, Inc. All rights reserved. 3

Current 2013 ANT Membership Breakdown © 2010 Electric Power Research Institute, Inc. All rights

Objective • Identify a Commercial Grade Dedication methodology for an Owner-Operator to use in accepting commercial 2 D & 3 D design and modeling software tools and databases and maintaining them for the plant lifetime. © 2010 Electric Power Research Institute, Inc. All rights reserved. 6

Status • EPRI Contracted with MPR Associates to get input from End Users (Utilities) and Solution Providers. • MPR Proposed a Commercial Grade Dedication Methodology based on another EPRI program on CGD of Software used in Nuclear Power Applications. • Next Step is to Trial the Proposed CGD methodology with a Solution Provider, e. g. , Intergraph, Bentley, AVEVA, to evaluate the cost to implement. © 2010 Electric Power Research Institute, Inc. All rights reserved. 7

UNDERSTAND THE COSTS OF MOVING TO A DATA CENTRIC CONFIGURATION MANAGEMENT INFORMATION SYSTEM ©

Project Description • EPRI Board has requested better understanding of the conversion cost vs. the benefits of a data-centric CMIS experienced by other high risk, high consequence industries. • Hypothesis: A “data-centric” CM system will support a variety of plant activities with reliable, controlled data to make critical plant decisions– the “single source of truth”. • Need to define the cost of installing and maintaining a data-centric system. • Need to define the savings that a data-centric system will provide in knowledge management and process improvement © 2010 Electric Power Research Institute, Inc. All rights reserved. 9

Status • Benchmarked Solution Providers – Intergraph – Bentley – Siemens • Plan to Benchmark Operating Plants (As-Is Data) – Callaway - Done – Mc. Guire – VC Summer Unit 1 • Plan to Benchmark other Industries that have Transitioned – Oil and Gas Offshore Platforms – Defense – Aerospace – High Speed Railway • Project Scheduled Completion first half 2014 © 2010 Electric Power Research Institute, Inc. All rights reserved. 10

EPRI STANDARDIZED PLANT INFORMATION MODEL Bob Renuart and Russell Adams © 2010 Electric Power

EPRI PIM Model History • 1987: EPRI Technical Report - Guidelines for Specifying Integrated Computer-Aided Engineering Applications for Electric Power Plants – Findings Demonstrated Need for a Plant Data Model • 2010: Developed Plant Information Network (PIN) Study Model • 2011: Updated PIN Study Model to Modern Plant Information Model (PIM) • 2012: Incorporated Handover and Configuration Management Frameworks © 2010 Electric Power Research Institute, Inc. All rights reserved. 12

EPRI PIM Model Today Thinking Forward • Evolving Open Source Standard for Handover – Incorporating o Standard Handover Framework o CM Taxonomy and Relationship Framework • Leverages other Industry Initiatives • Adheres to International Information Standards • Eighty (80) Percent usable by US NNPP Projects and adoptable by Non-US NNPP Projects • Supports Implementation for World Class Configuration Management and Information Handover Solutions © 2010 Electric Power Research Institute, Inc. All rights reserved. 13

Achieving Excellence in Configuration Management and Information Handover – Leverage Automation for CMIS – Data Centric CM Environment – CM Taxonomy Model with Standard Relationships – Requirements Management Tractability – Standard Handover/Turnover Representation of Documents and Data © 2010 Electric Power Research Institute, Inc. All rights reserved. 14

Achieving Excellence in Configuration Management and Information Handover – Leverage Automation for CMIS – Data Centric CM Environment – CM Taxonomy Model with Standard Relationships – Requirements Management Traceability – Standard Handover/Turnover Representation of Documents and Data © 2010 Electric Power Research Institute, Inc. All rights reserved. 15

Configuration Management Nuclear Configuration Management C on f f on or m C Configuration “What is actually there” Physical “What needs to be there” Basis m or Physical Design Requirements Design Conform Plant Docs Plant Facility Configuration Information “What we say is there” Work Processes must assure that: Elements conform all the time All changes are authorized Conformance can be verified © 2010 Electric Power Research Institute, Inc. All rights reserved. 16

Why Better Leverage of Automation Nuclear Configuration Management Knowledge Workers EDB ge rm on lfe onl ha C C C on ha flo ler n Paper-based mge Quality Assurance Automation Systems AS Process Conform Challenge PD Plant Documentation Lots of Tribal Knowledge , Semi-Connected and Disconnected Systems, Manual Processes and yes……Paper © 2010 Electric Power Research Institute, Inc. All rights reserved. 17

Achieving Excellence in Configuration Management and Information Handover – Leverage Automation for CMIS – Data Centric CM Environment – CM Taxonomy Model with Standard Relationships – Requirements Management Traceability – Standard Handover/Turnover Representation of Documents and Data – Identify, Control and Manage Margins © 2010 Electric Power Research Institute, Inc. All rights reserved. 18

CMIS Is a Data Hub Along with EAM and Records Management 19 © 2010

What Does it Mean to be Data Centric? • Level 1 – Key Design Basis Data (MEL) is Managed in the Work Control System and Updated through a Change Control Process. • Level 2 – In addition to Design Basis Data, Data to Manage Engineering and Regulatory Programs, Equipment Reliability, and Data Embedded in Engineering, Maintenance, and Operating Procedures are Integrated in a “Single Source of Truth” with Primary Plant Processes and Authoring Tools affecting Plant Configuration and Updated through a Change Control Process. • Level 3 – Level 2 plus Data is Exposed thorough Embedded Decision Making Tables in the Change Control and Design Control Processes, e. g. , Operability Determinations, Equivalency Evaluations, Commercial Grade Dedications. © 2010 Electric Power Research Institute, Inc. All rights reserved. 20

Relationship Data Structure ER Program Properties EQ Properties Pump Properties • Qualification Method • ER Class • Safety Class • EQ Flag • Failure Mode • Des Disch Press • Duty Cycle ER Program • Des Flowrate • NPSH EQ Program Maint Rule Properties Location: Room Properties VS-2 • Normal Temp, Humid MR Program • MR Questions • MR Type VS 2 -CCS-MP-01 A Bldg 12 • Accident Temp, Humid CCS Pump Room 12561 IST Program • Test Freq • Rad Levels IST Program • Test Method P&ID Drawing: VS 2 -CCS-M 6 -001 © 2010 Electric Power Research Institute, Inc. All rights reserved. • Test Parameters • Test Results 21 21

Some Comparisons between Level 1 and 2 • Component Properties – Level 1 manages 25 -200 Component Properties – Level 2 manages >1500 Component Properties • Relationships – Level 1 typically manages Data in Tables – Level 2 manages data as Objects with Properties that can be related to other Objects. The Advantage is the ability to leverage these relationships for: • Design Impact Reviews • Margin Management • Determining Impact of “Hold Points” on downstream dependencies • Knowledge © 2010 Electric Power Research Institute, Inc. All rights reserved. 22

Level 3 Leverages the Data to make Decisions in the Plant Processes • Operability

Margin Management Model Ongoing IST Trend Actual Capability Design Margin Full Qualification Analytical Margin High Risk of Failure © 2010 Electric Power Research Institute, Inc. All rights reserved. 24 24

Equivalency Evaluation Attribute or Characteristic Set-Point Range Pressure Rating/ Proof Pressure Instrument Accuracy Required Value Original Equipment or Configuration Values Replacement Equipment or Configuration Values 25– 35 psi 10– 100 psi 1800 psi/NA 3000/250 psi 0. 3% repeatability 0. 25% repeatability 7 psi maximum 5. 1 psi deadband © 2010 Electric Power Research Institute, Inc. All rights reserved. 26 Evaluation Results Meets requirements 0. 25% Meets repeatability requirements, but 5. 2 psi deadband need to update setpoint calculation to reflect new deadband model. 26

Equivalency Evaluation Attribute or Characteristic Material Compatibility with Primary Fluid Seismic Qualification Test Report Required Value Original Equipment or Configuration Values Replacement Equipment or Configuration Values Material must not degrade or corrode in contact with primary fluid. Primary diaphragm is Primary kapton polyimide with diaphragm is an ethylene propylene 316 L Stainless rubber O-ring seal. Steel with a welded seal. IEEE 344 -1971 3 g CTE Test Report 1 CTE Test Report horizontal 2 g 777 -82 N-C 1 777 -82 N-C vertical 5% Rev. 1 damping Site response curve Environmental IEEE 323 -1974 Qualification 120 o. F maximum Test Report 95% humidity 105 rad TAD © 2010 Electric Power Research Institute, Inc. All rights reserved. CTE Test Report 1777 -82 N-D Rev. 3 27 Evaluation Results Meets requirements; 316 L Stainless Steel is acceptable. Meets requirements; qualification maintained based on AOB document 8200 -800. CTE Test Report Meets 1777 -82 N-D requirements; Rev. 3 qualification maintained based on AOB document 8200 -800. 27

Level 3 Leverages the Data to make Decisions in the Plant Processes • Operability Determinations • Equivalency Evaluations • Commercial Grade Determinations • Margin Management • Equipment Reliability • Inservice Testing • Flow Accelerated Corrosion • The list goes on and on…. © 2010 Electric Power Research Institute, Inc. All rights reserved. 28

Achieving Excellence in Configuration Management and Information Handover – Leverage Automation for CMIS – Data Centric CM Environment – CM Taxonomy Model with Standard Relationships – Requirements Management Traceability – Standard Handover/Turnover Representation of Documents and Data © 2010 Electric Power Research Institute, Inc. All rights reserved. 29

CM Taxonomy with Standard Relationships connecting Requirements to the Detailed Design Information to the Installed Information that Describes and Validates the Installed Asset 30 © 2010 Electric Power Research Institute, Inc. All rights reserved. 30

Achieving Excellence in Configuration Management and Information Handover – Leverage Automation for CMIS – Data Centric CM Environment – CM Taxonomy Model with Standard Relationships – Requirements Management Traceability – Standard Handover/Turnover Representation of Documents and Data © 2010 Electric Power Research Institute, Inc. All rights reserved. 31

Current State Handover Processes Supplier System Drawings Calculations Specifications Data Sheets Tag tagdesc docnumber dpress dtemp Dcode PDF files Excel Spread Sheets Handover/Turnover PDF files Excel Spread Sheets © 2010 Electric Power Research Institute, Inc. All rights reserved. 32 O/O System Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code

WIP - PIM Handover Framework Supplier System Drawings Calculations Specifications Data Sheets Tag tagdesc docnumber dpress dtemp Dcode PDF files Excel Spread Sheets PDF files Documents Classification Excel Spread Sheets Design Drawings Mechanical P&IDs Flow Diagrams Procurement Vendor Drawings Electrical Internal Wiring Diagrams Schematics Data Objects and Attributes Tag Description Data Sheet Number Design Pressure Design. PDF files Temperature Design Code Excel Spread Sheets PDF files Excel Spread Sheets © 2010 Electric Power Research Institute, Inc. All rights reserved. 33 O/O System Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code

Future State Normalizing to PIM Handover Supplier System PDFs Drawings Calculations Specifications Data Sheets Data Tag tagdesc docnumber dpress dtemp Dcode PDF files Excel Spread Sheets Documents Classification Design Drawings Mechanical P&IDs Flow Diagrams Procurement Vendor Drawings Electrical Internal Wiring Diagrams Schematics Data Objects and Attributes Tag Description Data Sheet Number Design Pressure Design Temperature Design Code PDF files Excel Spread Sheets © 2010 Electric Power Research Institute, Inc. All rights reserved. 34 O/O System Drawings Calculations Specifications tag_num tag_desc doc_num doc_rev des_press des_temp des_code

Future State Normalized to PIM Handover PDF files XML Schemas Supplier System PDFs Drawings Calculations Specifications Data Sheets Data Tag tagdesc docnumber dpress dtemp Dcode O/O System Documents Classification Design Drawings Mechanical P&IDs Flow Diagrams Procurement Vendor Drawings Electrical Internal Wiring Diagrams Schematics Data Objects and Attributes Tag Description Data Sheet Number Design Pressure Design Temperature Design Code PDF files XML Schemas © 2010 Electric Power Research Institute, Inc. All rights reserved. 35 Design Drawings Mechanical P&IDs Flow Diagrams Procurement Vendor Drawings Electrical Internal Wiring Diagrams Schematics Tag Description Data Sheet Number Design Pressure Design Temperature Design Code

EPRI Desired End Results • One source of controlled data that is consumed by multiple applications and changed from the one application that is the source of truth • Data quality that can be confidently used by all • Data and Document Relationships as a design basis taxonomy to support configuration control of changes and operability determinations of the plant. • Ability to manage as-designed, as-specified, as-built, and as-tested configurations of the plant. • Access to data and documents via the 2 D and 3 D Models • Electronic Delivery of Compliant, “as-built” Information for Smarter Operation and Maintenance © 2010 Electric Power Research Institute, Inc. All rights reserved. 36

EPRI PIM Model Russell Adams EPRI Technical Consultant RHAdams Consulting Russell. H. Adams@gmail. com Bob Renuart EPRI Technical Consultant Renuart Consulting Renuart. Consulting@gmail. com Thank you © 2010 Electric Power Research Institute, Inc. All rights reserved. 37 37