ELECTRONICS MECHANICS PLANT JSC SOLUTIONS

«ELECTRONICS & MECHANICS PLANT » JSC SOLUTIONS FOR BRANCHES

Key Branches Our Company Works For § Oil gas and petrochemical industry, § Power-Engineering § Nuclear Power. Engineering (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC OIL, GAS AND PETROCHEMICAL BRANCHES

«ZEi. M» JSC Product Applications in technological procedures МЭО • Valve drives • Heat supply enterprise objects (boilers) • temperature control in coke-chemical production Drives • Gas and oil flow control • Pumpout of mine water from water collectors • Regulation of the reprocessed products flow ACTP instruments • In oil processing and pumping • In oil pumping technological procedure • In technological procedures of fertilizers production, cracking of oil. Controllers • Fluid or gaseous materials and products discharge control Accounting instruments • Commercial account of crude oil (at the input) and oil products(at the output) • Technological account (refining, losses) Driven stop and control valves • Gas and oil flow control • Pumpout of mine water from water collectors • Regulation of the reprocessed products flow (c), «ZEi. M» JSC, 2005

«ZEi. M» JSC Products for Oil, Gas and Petrochemical Branches 1. 2. 3. 4. Supplies of electric actuators and electrified pipe-line valves Automated regulation of pipe lines flows based on Р-130 and CROSS controllers Nodes and systems of account based on “Centrosonic“ flow meters Energy-saving products supplies (c), «ZEi. M» JSC, 2005

Main Consumers § «Omskiy NPZ» JSC, § «SILIVINIT» JSC, Solikamsk § Siberian Chemical Combine, Seversk § «Novokuybyshevskiy NPZ» JSC, Novokuybyshevsk § «Nizhnekamskiy oil-processing Plant» JSC, Nizhnekamsk § «URALKALIY» JSC, Bereznyaki § «Buzulukneft» Oil&Gas Gaining Plant «Orenburgneft» JSC, Buzuluk (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC SUPPLIES OF ELECTRIC ACTUATORS AND ELECTRIFIED PIPE-LINE VALVES

Electric Actuators for Pipe-line Valves МЭОФ — single-turn flanged, МЭП — forward-travel, MЭM — multi-turn actuators Versions: general purpose, explosion-proof, for NPS Service life - more than 15 years (c), «ZEi. M» JSC, 2005

Electric Actuators for Pipe-line Valves § Single-turn with rated torque from 1. 6 to 4000 Nm - for ball cocks, and disk shutters; § Forward-travel - for linearly operated stop and control valves; § Multi-Turn – for slide gates. (c), «ZEi. M» JSC, 2005

МЭОФ Single-turn Flanged Electric Actuators for Pipe-line Valves §MЭОФ actuators are designed for half-rotary relocation of various valve control elements such as ball cocks, gates, butterfly-type valves, slide valves, shutoff devices, etc. §Versions: general purpose, explosion-proof, for NPS (c), «ZEi. M» JSC, 2005

МЭОФ Single-turn Flanged Electric Actuators for Pipe-line Valves § Rated torque on the output shaft: from 1. 6 to 4000 Nm. § Full travel of the output shaft: 0. 25, 0. 63 revolutions. § Rated time of the output shaft full travel: from 4 to 160 s. § Consumed power - from 43 to 900 W. § Weight - from 4 to 265 kg. § Service life - more than 15 years (c), «ZEi. M» JSC, 2005

МЭП, МЭПК Forward-travel Electric Actuators For Pipe-line Valves § МЭП, МЭПК actuators are designed for pipe-line control valves of onward operating principle (shutoff cocks, stop and control valves, etc. ) § Versions: general purpose, explosion-proof, low-noise (c), «ZEi. M» JSC, 2005

Электроприводы для трубопроводной МЭП, МЭПК Forward-travel Electric арматуры прямоходные МЭПК, МЭПКМ* Actuators For Pipe-line Valves* § On-rod effort in the final position: from 800 to 6300 N. § On-rod effort in the initial position: from 365 to 2450 N. § Rated time of the rod full travel: from 20 to 60 s. § Consumed power – 43, 110 W, max. § Weight - from 5, 2 to 17 kg. § Service life - more than 15 years * —МЭПКМ is a low-noise actuator group (c), «ZEi. M» JSC, 2005

МЭП Forward-travel Electric Actuators For Pipe-line Valves § Rated on-rod effort: from 18000 to 20000 N. § Rated time of the rod full travel: from 50 to 340 s. § Rated full travel of the rod : from 25 to 170 mm § Consumed power – 200 W, max. § Weight - 30 kg, max. § Service life - more than 15 years (c), «ZEi. M» JSC, 2005

МЭМ Multi-Turn Electric Actuators For Pipe-line Valves § МЭМ electric actuators are designed for relocation of control and stop elements of selfbraking shutoff-regulating valves in accordance with control signals generated by the automated control and adjusting devices. § Versions: general purpose, explosion-proof, for NPS (c), «ZEi. M» JSC, 2005

МЭМ Multi-Turn Electric Actuators For Pipe -line Valves § МЭМ actuators of general purpose version are intended for functioning at the temperature from -40 to +50 °С; § МЭМ-16 - IIВТ 4 version actuators allow operation at the temperature from -50 to +50 °С. (c), «ZEi. M» JSC, 2005

Partnership with Valve Manufacturers Ball cocks: Giras (Himki), NPF «PRIS» (Nizhnekamsk), JSC MC «Splav» (V. Novgorod) Disk shutters, stop and control valves : Kotelinikovskiy JSC, «Armagus» valve plant (Goose-Crystal) , «CHZEM» plant (Chekhoff), JSC «Armatek» , NPO «Promarmatura» (St Petersburg), and others. (c), «ZEi. M» JSC, 2005

Electrified Stop and Control Valves for Pipelines § Ball Cocks § Disc Shutters § Valves § Drossel Slide Gates § Shut-off Valves (c), «ZEi. M» JSC, 2005

Electrified Stop and Control Valves for Pipelines Stop and Control Valves With МЭОФ, МЭМ, МЭПК, МЭП Electric Actuators made by «ZEi. M» JSC: §Ball Cocks + МЭОФ §Disc Shutters + МЭОФ §Valves + МЭП, МЭПК §Drossel Slide Gates + МЭО §Shut-off Valves + МЭОФ (c), «ZEi. M» JSC, 2005

«ZEi. M» JSC Partner in USA — Valvtechnologies Inc. One of the Leaders in production stop and control pipe -line and preventive valves § Valvtechnologies Ball Cocks are applied as stop and control valves, owing to their special inner finishing. (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC PIPELINE FLOW CONTROL BASED ON Р 130 AND CROSS CONTROLLERS

Pipeline Flow Control “more” “input” “less” “Control signals” Remote control stop and control valves Actuators Pipeline flow control automations (c), «ZEi. M» JSC, 2005

Instruments of Technological Procedures Control and Adjustment The given instruments in kit with other our products (actuators, drives, flow and heat meters, controllers ) allow to effectively control pipeline flows (including in oil pipelines). (c), «ZEi. M» JSC, 2005

Microprocessor Controllers § The controllers are used for building modern efficient systems of automation. § Far-famed Р-130 controllers are produced. § In 2003 new CROSS controller was produced § Prepared to production are CROSS controllers, "TRASSA" system of field instruments supporting international standards of open systems. «ZEi. M» is one of the leaders of russian controller market (c), «ZEi. M» JSC, 2005

Supplies of Equipment for Technological Procedures Automation For 10 years «ZEi. M» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers. For modernization of the product straightedge and successful progress, CROSS controller of new generation has been developed. (c), «ZEi. M» JSC, 2005

Supplies of Equipment for Technological Procedures Automation CROSS Controller special features: • Correspondence to international standards of open systems; • Modern element base and cutting-edge design; • High-efficiency; High-efficiency • Developed systems forming qualities; • High reliability and vitality. (c), «ZEi. M» JSC, 2005

Software-hardware Units Architecture § CROSS and "TRASSA" controllers (controllers of general industrial purpose ) § Specialized high-efficient VME-controllers for systems of diagnostics § Microprocessor relay protections § Processors for interfacing the primary microprocessor devices § Data storage servers § Tool system of software programs development for ISa. GRAF Workbench controllers § OS server § SCADA- system Software-hardware facilities are designed in accordance with international standards and open systems technologies. (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC NODES AND SYSTEMS OF ACCOUNT BASED ON «CENTROSONIC» FLOW METERS

Supplies of Equipment for Technological Procedures Automation “Centrosonic“ oil and oil-derivatives counter High accuracy ultrasonic instrument for commercial or operative account of fluid discharge and volume, including oil and oil derivatives. (c), «ZEi. M» JSC, 2005

Structured scheme (c), «ZEi. M» JSC, 2005

“Centrosonic“ advantages Advantages: § High measurement accuracy owing to usage of the patented algorithm of signal processing; § local and remote measurements in 4 pipelines simultaneously; § all sensors are located in one case; § 1 year long data storage; § Measurement of the mass consumption and the product mass, including accrued totals; § measurement of density and temperature by acoustic densimeter; § built-in self-diagnosing device provides for a quick calibration and check-up without fluid run-trough and pipeline demounting. (c), «ZEi. M» JSC, 2005

UFM 001 Exia. IIC Ultrasonic Heat Meter § UFM 001 Exia. IIC ultrasonic heat meters are designed for metering of discharge and volume of fluid media, (soil water, crude oil, fuel oil, petrol, diesel fuel, etc) at explosive objects. § The meter is used for commercial and technological account. § The meters are state registered (№ 14315 -00) Certificates: - № 7805 certificate of measurement facilities approval; - State Energy Inspection № 005 -ВС certificate; - State Energy Inspection №РС 04 -2814 license; - № 21. ЧЦ. 8. 421. Т. 241. 4. 99 hygiene conclusion. (c), «ZEi. M» JSC, 2005

UFM 001 Exia. IIC Ultrasonic Heat Meter MAIN TECHNICAL FEATURES § Dn - pipe-line conventional dia, mm 50 -1600 § Metered fluid temperature, C +4…+100 § Pressure, MPa 1, 6 - for pipeless version 2. 5 § Interval between check-ups, year 2 § Flow proportional output analog signals: - frequency signal, Hz 0 -1000 - current signal, m. A 0 – 5, 0 -20, 4 -20 § Inaccuracy of discharge measurement, % 1, 7 (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC SUPPLIES OF ENERGY-SAVING EQUIPMENT

Technological Procedures § Preparation of homogeneous emulsions, creames, pastes; § Maintenance of the preset solution temperature in tanks. § Pumping over of solutions and oil derivatives. § Collection of spilt oil products. (c), «ZEi. M» JSC, 2005

Supplies of Equipment for Technological Procedures Automation Transsonic «FISONIC» Device «FISONIC» transsonic jetinjector device is a heat exchanger which utilizes vapour thermal power for heating and circulation of water without resorting to other energy consources. (c), «ZEi. M» JSC, 2005

Fuel Oil Sunk-operated Vapour-jet Pump The pump is designed for simultaneous upheating and input into a pressurized pipeline of a highly viscous media, allowing direct contact with water vapour a fuel oil, syntetic acids, molasses, etc. Transforms the pumped media and water into a microdispersed emulsion. The pump is usable for depumping of the fuel oil sediment from the fuel oil tanks with further upburning of it in the boiler fireboxes. (c), «ZEi. M» JSC, 2005

Vapour-jet Fuel Oil Upheater The upheater is designed for fast upheating of the fuel oil, bitumen, syntetic acids and other viscous products in rail-road and other tanks, etc. Important feature The upheater transforms the condensate and oil derivative into a microdispersed water-fuel emulsion. (c), «ZEi. M» JSC, 2005

Jet-pressurizing Through-vapouring Device The device is designed for fast vapouring through of the rail-road tanks after removing oil derivatives, syntetic acids, vegetable oils and other viscous products from them. Important feature The device pressurizes secondary low-potential vapour (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC POWER ENGINEERING

«ZEi. M» JSC Products in Technological Procedures of Power Engineering МЭО • Т-upheating control of the rolling workshop prefabricated pieces • Dome furnace pressure regulation • Heat supply enterprise objects (boilers) • Slide gate drives • Smoke trap drives Drives and driven stop and control valves • Valves control in town preparation systems • Regulation of water discharge for filter regeneration • Water level control of low and high pressure heaters • Т and R - vapour regulation and in-turbine inlet • Merging the condensate with the overheated vapour Controllers §Account of heat resources, vapour and hot water production, air inspection §Automation of combustion processes, welded seams thermoprocessing, chemical water treatment, etc. Accounting instruments §Commercial account of heat energy and water §Technological account of water (c), «ZEi. M» JSC, 2005

«ZEi. M» JSC Products At The Power Energy Objects Object application Products Object 1 Automations of the Station. Technological Procedures Р-130, РП-4, МЭО, Instruments Nevinnomysskaya HPE, Nevinnomyssk 2 Chemical water purification treatment. МЭО, МЭОФ with shutters Mosgorteploenergo, Moscow 3 Regulation of gas inlet МЭОФ with stop-control valves Hydro Power Electrostation, Surgut 4 System of heat media control. Р-130 controllers, МЭОФ with ball cocks TEC-1, Nizhnekamsk 5 System of burner gas inlet МЭОФ with stop-control valves Kostromskaya PES (c), «ZEi. M» JSC, 2005

Diagram of TPA based on «ZEi. M» JSC Products (c), «ZEi. M» JSC, 2005

Electrified Pipe-line Valves at the Operating Object Back (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC INSTRUMENTS FOR MONITORING AND CONTROL OF TECHNOLOGICAL PROCEDURES

Supplies of Equipment for Technological Procedures Automation For 10 years «ZEi. M» JSC has produced and installed more than 16000 of РЕМИКОНТ Р-130 controllers. For modernization of the product straightedge and successful progress, CROSS controller of new generation has been developed. (c), «ZEi. M» JSC, 2005

CROSS Controller Special Features: • • • Correspondence to international standards of open systems; Modern element base and cutting-edge design; High-efficiency Developed systems forming qualities; High reliability and vitality. (c), «ZEi. M» JSC, 2005

Software-hardware Units Architecture § CROSS and "TRASSA" controllers (controllers of general industrial purpose ) § Specialized high-efficient VME-controllers for systems of diagnostics § Microprocessor relay protections § Processors for interfacing the primary microprocessor devices § Data storage servers § Tool system of software programs development for ISa. GRAF Workbench controllers § OS server § SCADA- system Software-hardware facilities are designed in accordance with international standards and open systems technologies. (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC ACCOUNTING INSTRUMENTS IN TECHNOLOGICAL PROCEDURES OF POWER ENGINEERING

Accounting Instruments In Technological Procedures Of Power Engineering • Commercial account to heat energy and water • Technological account of water (c), «ZEi. M» JSC, 2005

UFEC-005 Ultrasonic heat counter The heat counter is designed for metering of heat power, consumed heat quantity, discharge and volume of media, its temperature in the inlet and outlet pipeline of closed and opened heat supply systems. §The meters are state registered Certificates: - Certificates of measurement facilities approval; - State Energy Inspection expert conclusions (c), «ZEi. M» JSC, 2005

UFM 001, UFM-005, РУ 2 К Ultrasonic Flow Discharge Counters Application: § for flow discharge and volume metering of various fluids, hot and potable water included § for commercial account of water resources. Certificates: - Certificates of measurement facilities approval; - Certificates of State Energy Inspection; - Hygiene conclusion (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC ENERGY-SAVING PRODUCTS IN TECHNOLOGICAL PROCEDURES OF POWER ENGINEERING

Energy-saving Products In Technological Procedures Of Power Engineering § Heating up and inlet of raw water for chemical treatment and of chemically purified water to deairator. § Heating and water supply system of public buildings and industrial objects. § Preparation of hot water for technological needs, for washing, e. g. § Maintenance of preset temperature of fluid in tanks § Heating up of viscous products in r/r tanks for futher downpour § Maintenance of preset temperature in oil derivatives store tanks § Vapouring through and cleaning of tanks after removing viscous products from them § Over or de-pumping of water, oil products and other fluids from tanks, ground hollows, traps. (c), «ZEi. M» JSC, 2005

Transsonic «FISONIC» Device «FISONIC» transsonic jetinjector device is a heat exchanger which utilizes vapour thermal power for heating and circulation of water without resorting to other energy consources. (c), «ZEi. M» JSC, 2005

Fuel Oil Sunk-operated Vapour-jet Pump The pump is designed for simultaneous upheating and input into a pressurized pipeline of a highly viscous media, allowing direct contact with water vapour a fuel oil, syntetic acids, molasses, etc. Transforms the pumped media and water into a microdispersed emulsion. The pump is usable for depumping of the fuel oil sediment from the fuel oil tanks with further upburning of it in the boiler fireboxes. (c), «ZEi. M» JSC, 2005

Vapour-jet Fuel Oil Upheater The upheater is designed for fast upheating of the fuel oil, bitumen, syntetic acids and other viscous products in rail-road and other tanks, etc. Important feature The upheater transforms the condensate and oil derivative into a microdispersed water-fuel emulsion. (c), «ZEi. M» JSC, 2005

Jet-pressurizing Through-vapouring Device The device is designed for fast vapouring through of the rail-road tanks after removing oil derivatives, syntetic acids, vegetable oils and other viscous products from them. Important feature The device pressurizes secondary low-potential vapour (c), «ZEi. M» JSC, 2005

«ELECTRONICS & MECHANICS PLANT » JSC ATOMIC POWER ENGINEERING

«ZEi. M» JSC Product Offers for Nuclear Power Engineering § valves control (ball cocks, gates, butterfly-type valves, slide valves, shutoff devices, etc. ) § water treatment control § opening of hermozone gate (c), «ZEi. M» JSC, 2005

Applicability of «ZEi. M» JSC Products at Nuclear Power Stations МЭО, МЭОФ, МЭМ, АСТP instruments The products supplies are feasible for: 2 zone 1 class of safety 3 zone 4 zone 5 zone (c), «ZEi. M» JSC, 2005

Actuator Versions for Atomic Power Engineering Electric Actuators And Drives МЭО, МЭОФ 6, 3, 16, 40, 100, 250, 630, 1600, 4000, 10000 МЭМ 100 / 160 – 25 – 01 АП, JSC МЭМ 100 / 460 – 63 – 01 АП, JSC Designing of ПЭОМ, ПЭОЗ Electric Actuators for stop valves Instruments for Automated Controls of Technological Procedures ПБР 3 АА, ПБР 2 МА, ФЦ 06 50 Back (c), «ZEi. M» JSC, 2005

Quality Provision § “ZEi. M“ JSC System is TUV CERT № 07 100 823/0 certified (Germany) to correspond to ISO 9001: 1994 international standard requirements § 100% of to-sale products is GOST R certified § The increased requirements of equipment quality for ÑPS are met owing to programs and plans of quality in accordance with MAGATE requirements (c), «ZEi. M» JSC, 2005

Our Strong Points In Quality Provision § «ZEi. M» JSC is licensed to design instruments for monitoring and control of technological procedures for NPS License № ВО-11 -101 -0157 valid from 10. 11. 1998 till 10. 11. 2003) § «ZEi. M» JSC is licensed to design instruments for monitoring of technological procedures for NPS. License № ВО-12 -101 -0065 valid from 20. 06. 1998 till 20. 06. 2003 § Realization of the declared activity is confirmed by conclusion letters № Т-К-37 (25. 01. 2002) (on equipment design for 1 and 2 units of Tyanivaniskaya NPS), № Т-И 52 (18. 04. 2002) (on equipment manufacture for 1 and 2 units of Tyanivaniskaya NPS) (c), «ZEi. M» JSC, 2005

Advantages of the Developed TPA Technological Procedures Automations § Integration into the unified TPA system and PA facilities of different producers in the open system standard § Unified programming technology for the controllers of various companies and the user adaptability of the software programs § Interfacing different SCADA-systems through the standard Windows multi-task environment (DDE, OS) § Systems reliability and vitality upgrade § Possibility of the system improvement without changing its basic components (c), «ZEi. M» JSC, 2005

Key Factors of Success Under the present economical conditions in Russia, power saving becomes one of the strategic orientations of development. As a result, the following factors are available: § The Program for reformation of public services, the Law on power saving, a number of standard and legal documents of the federal and regional levels and new construction standards and regulations. § At the Russian market heat power becomes a product of certain price and its consumer wants to pay only for the actually consumed power, getting an opportunity to control this process on their own discretion. Present level of 50 -60% subsidies for heat power consumers concerning the municipal objects by 2005 should decrease to 0% in accordance with the Regulations of the Public Services Reform. § Fuel and Power Complex of Russia is the key factor for helping the state economy out of the crisis. Therefore the power industry development in Russia will get a priority of development in comparison with other industries. § New russian market shows that a new consumer category is appearing capable of building their private houses. On the other hand, while the economy will be reaching a certain level, bearing in mind the traditional Russian problem concerned with apartments, the construction of standard apartments will be developing. (c), «ZEi. M» JSC, 2005

Thanks a lot for your attention! I. Yakovleff Ave. , 1, 428020, Cheboksary, RUSSIA , Tel: (8352) 69 -51 -48, Fax: (8352) 20 -15 -49 adm@zeim. ru www. zeim. ru (c), «ZEi. M» JSC, 2005