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ELECTRIC MOTOR PERFORMANCE & TRENDING HARDWARE EMPATH 2000 §Electric motors and mechanical systems are subject to deterioration and damage that can suspend operations, leading to expensive repair and downtime! §Empath helps detect potential motor problems and inefficiencies early, enabling reduced energy costs, timely repairs and avoiding serious damage! §Electric motors are the most efficient electrical device when properly installed & sized, however, voltage & current imbalances, along with improper alignment can seriously reduce the motors life along with decreased efficiency! Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 §EASA (Electrical Apparatus Society of America) through extensive studies on motor life have discovered that for every 10 degrees Celsius, (18 Degrees F), the motor winding life is cut in half! §Seventy percent of AC motors fail for mechanical reasons not electrical which indicates that bearing life is also greatly effected by temperature and alignment
Who is Motor Dynamics? IS Motor Dynamics, Ltd. , main focus Asset Protection for your company. We protect your assets by : Power Quality issues at • • Reducing frequency of new equipment purchases thereby lowering your Capital budget. • Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 Lowering Maintenance and Repair Costs. • Eliminating or mitigating your facilities. Saving Production Costs with fewer equipment failures through Predictive Maintenance. • Reducing your energy costs using our Energy Conservation products and techniques.
Why EMPATH? EMPATH provides information about your electric motors & electrical system that you cannot get from a standard electrician’s meter. Below is a list of areas that will be evaluated. §Power factor for individual motors as well as whole facility §Demand k. W §Voltage & current imbalance §Vibration & alignment §Phase connections §Harmonics Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 §Bearing condition §Efficiencies §Overall plant efficiency
WHY Motor Dynamics? ASSET • • • Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 PROTECTION MDL is the only company that has a long and proven track record for finding inefficiencies within a facility that has always reduced electricity costs significantly! If MDL doesn’t identify enough areas for potential savings after just one day of testing from your electrical consumption, YOU DON’T PAY! MDL will also extend motor life and improve uptime, however, these are hard to put a dollar value on, but rest assured your maintenance manager will benefit. Misalignment & imbalances alone, when corrected will produce a reduction in your electric bill that can be seen with a follow up test! All of these savings identified by EMPATH can be obtained through proper maintenance with no additional expenditures required!
WHAT IS------Predictive Maintenance? EMPATH Advanced Data Collection & Analysis – using Empath Diagnostics, Nexus Power Quality meters & Historical Database, to report existing facility inefficiencies. We can also implement an ongoing PM program that can save thousands of dollars in energy costs and will improve uptime and increase your equipment’s useful life! ASSET PROTECTION WHO ARE SOME OF Motor Dynamics CLIENTS? • PEPSI • BACARDI Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 • COCA-COLA • ATLANTIS RESORTS NEXUS • HILTON HOTELS
PREDICTIVE MAINTENANCE BENEFITS: » » » ASSET PROTECTION! REDUCED MAINTENANCE COSTS! IMPROVED UPTIME! REDUCTION OF ENERGY COSTS! INCREASED PROFITS! LET MDL SHOW YOU HOW OUR PROGRAM SAVED ATLANTIS MORE THAN $50, 000. 00 IN THE FIRST YEAR!* ATLANTIS costs to achieve this savings was less than $10, 000. 00 Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090
HOW MUCH CAN I SAVE? • • • TAG # 162 163 164 165 166 167 168 169 • *These motors were rechecked during June’s visit and found to have lower amps as well as temperature and the dollar value shown reflects the lower amp reading! 164 in May was $349. 38, in June was $408. 21. 165 in May was $126. 16, in June was $236. 26 • • • Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 • Before amps. After amps 32 29 38. 5 36. 6 18. 5 14. 9 15. 1 13. 8 14. 9 11. 36 17. 81 11. 86 13. 15 7. 9 14. 44 13. 36 Before temp After temp 104 F 95 F 156 F 151 F 136 F 131 F 142 F 131 F 138 F 131 F 143 F 121 F 128 F 104 F 170 F 148 F Savings $291. 21 $182. 49 $349. 38* $126. 16* $340. 02 $571. 50 $252. 13 $51. 87 Total savings based on initial reads right after alignment correction: $2, 164. 76 Additional savings will be seen in longer motor winding life. The electric motor industry states that for every 10 degrees C, (18 degrees F), that the motor winding life is halved. Based on that information the motors life has been increased proportionally. Additional savings will be had when current imbalance is corrected; below is an estimate of the potential savings when that maintenance is completed! Three of the motors pumps had mechanical seal leaks that stopped leaking upon correct alignment!
CONTACT YOUR NEAREST IMC OFFICE TO BEGIN YOUR EMPATH PROGRAM! • MDL LOCATIONS: • • • STATES TENNESSEE NEW YORK FLORIDA NEW YORK MARYLAND COUNTRIES BAHAMAS NEVIS-ST KITTS CANADA SOUTH KOREA MEXICO LET MDL MAKE YOUR BUSINESS MORE PROFITABLE! THANK YOU FOR YOUR TIME! NOW YOU HAVE THE POWER TO CONTORL! YOU MAKE THE CALL? Intelligent Motor Controls, Inc. P. O. Box 1810 Goodlettsville, TN 37070 (615) 855 -3090 For just $1500. 00 MDL will perform testing for one day of your main service entry and 10 other motors of your choice! If we don’t identify enough inefficiencies to more than cover our costs, YOU DON’T PAY!