Customizing COTS Technology Control and Diagnostics Applications in

Customizing COTS Technology Control and Diagnostics Applications in Fusion Research Ravi Marawar, Murali Ravindran and Priyank Desai Scientific Research and Big Physics National Instruments ni. com

Outline • • • Introduction to National Instruments (NI) Involvement in “Big Physics” Addressing Fusion Application Requirements for COTS products • • Linux EPICS Radiation and Magnetic Field Testing RASM Lifecycle Management Global Services Conclusions ni. com 2

National Instruments Overview • • • 38 years of experience in advanced research 1, 700+ R&D engineers 500+ Field Sales Engineers • • • Priyank Desai serving IPR / ITER India 200+ Application Engineers 700+ Alliance Partners • ni. com Optimized Solutions in Ahmedabad 3

Our Mission We equip engineers and scientists with tools that accelerate productivity, innovation, and discovery. ni. com 4

What We Do We provide graphical software with modular hardware to build integrated measurement and control systems. Low-Cost Modular Measurement and Control Hardware ni. com Productive Software Development Tools 5 Highly Integrated Systems Platforms

High Performance Applications: PXIe More than 1, 500 PXI Products from More than 70 Vendors DAQ and Control: Instruments: Interfaces: Multifunction I/O FPGA/Reconfigurable I/O Digital I/O Analog Input/Output Vision and Motion Counter/Timers Oscilloscopes Digital Waveform Generator/Analyzers Digital Multimeters Signal Generators Switching RF Signal Generation and Analysis GPIB, USB, LAN SCSI + Enet Boundary Scan/JTAG CAN + Device. Net RS 232/RS 485 VXI/VME ni. com 6

Control and Automation: c. RIO • • Analog Input ― Up to 250 k. S/s, simultaneous sampling ― 4, 8, 16, and 32 -ch options ― Built-in signal condition for sensors • ―Strain gages, accelerometers, thermocouples, RTDs ― Up to ± 60 V, ± 20 m. A ― 12, 16 and 24 -bit resolution ― Available ch-to-ch isolation Analog Output • ― Up to 100 k. S/s simultaneous updating ― Up to 16 -ch per module • ― ± 10 V, ± 20 m. A ― Isolation ni. com 7 Digital I/O ― Up to 10 MHz timing ― Counter/timer, PWM ― 8 and 32 -channel options ― 5 V/TTL, 12/24/48 V logic levels Specialty ― 2 -port CAN modules ― Brushed DC servo motor drive Third Party Modules ― LIN, Profibus, WLAN 802. 11, MIL-1553, ARINC-429, GPS, and more

Diversity of Applications Telecom ATE ni. com Automotive Military/ Aerospace Semiconductors Scientific Research & Big Physics Electronics Petrochemical 8 Food Processing Computers Textiles

Big Physics at NI CONTROL SYSTEMS PARTICLE PHYSICS PLASMA PHYSICS LIGHT SOURCES TELESCOPES ni. com PHYSICS EXPERIMENTS ACCELERATOR COLLIDER DETECTOR FUNDAMENTAL PHYSICS CANCER THERAPY TOKAMAK STELLARATOR INERTIAL FUSION ENERGY NUCLEAR WEAPONS LASER SEMICON COMMUNICATIONS MIRROR CONTROL ADAPTIVE OPTICS SPECTROSCOPY CAMERA FACILITIES • LANSCE, SNS, SLAC, NDCX-II, FAIR, CNAO • LHC • Borexino • Max Planck, JET, DIII-D, KSTAR, ITER • Czech IPP • NIF, LMJ, Z Pinch Control, Measurement, Remote MATERIAL STUDY • BNL, SOLEIL, Handling & Diagnostic Systems BIOMEDICAL SYNCHROTRON ALBA, Diamond, 9 Spring 8 • PHELIX, UT • SALT, E-ELT, TMT, GMT, SKA, NSO

Worldwide Customers ni. com 10

Control and Diagnostic at IPR / ITER India 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. ni. com ICRH DAS for SST-1 ECRH systems for SST-1 and Aditya DAS and Central Control System for SST-1 DAS for SPINS: SST-1 Aditya Data Acquisition and Control Systems DAS for SMARTEXDAS and Control Systems for ITER Diagnostic Neutral Beam DAS and Control System for ICH and CD transmission line components test facility Real Time Control and DAS for R&D IC H&CD Source Local Control Unit for ITER-India Gyrotron Facility 11

Customizing Commercial Off The Shelf (COTS) Platforms ni. com

Quotes at the conference “ The main challenge of ITER Control System is Integration” “ 2+ years of delay in JET first plasma due to disparate diagnostic system platforms” “ 1000 local system minima does not mean minimum for the whole control system” “Successful integration = higher reliability” “ The challenge is great enough already” ni. com 13

Merits of COTS Lower Total Cost of Ownership Wider Selection Environmental Global Support Life Cycle ROHS/Safety Calibration Management ni. com 14 Interoperability Availability Reliability

Fusion Application Special Requirements RASM EPICS Support Linux Support Lifecycle Management Big Physics Applications Radiation and Magnetic Field Testing Environmental: ROHS, China. ROHS, WEEE ni. com Safety : EMI, UL, CE, SIL Global Technical Support 15 Global Calibration And Repair

Custom Driver Development for ITER • • Fully compatible with CODAC Software Suite (CSS) requirements Full source and documentation Tested and update for latest Linux versions on annual basis Current drivers available: • • • PXI 6682, PCI 1588 (Timing) PXI 6259 (M Series Fast Controller) PXI 6528 (Industrial Digital I/0) PXI 6368 (X Series Data Acquisition) Open source RIO drivers • ni. com NI RIO (Flex. RIO for Data Acquisition) 16

EPICS Options • 1 Lab. VIEW I/O Server EPICS CA Client or Server • 2 a Lab. VIEW RT on c. RIO Shared Memory EPICS IOC on Vx. Works • 2 b Lab. VIEW RT on PXI Hypervisor Shared Memory EPICS IOC on Linux • 3 PXI (No Lab. VIEW) Linux Driver Device Support EPICS IOC on Linux ni. com 17

Fast Interlock Control System Testing 18

Flex. RIO – GPU Peer to Peer Interface • To use peer to peer data communication between NI-Flex. RIO devices and GPUs sharing the same PCIexpress bus to implement continuous real time DAQ&Processing systems with minimum CPU intervention. • To develop standardized methodologies to integrate these technologies in scientific research environments using NDS-EPICS. (Next step) BEFORE 1 AFTER 5 3 1 2 4 2 3 February 2015 19

ITER Cubicle Testing and Wiring Configuration • Cubicle from SAREL • Work on 3 D Models of Cabinet Layout and cable routing • 3 D Models to be used for creating snapshots for catalog • Assembly at NI Hungary with available hardware to validate design • Thermal analysis for each individual configuration ni. com 20

Gamma Radiation Testing at ENEA Casaccia ni. com 21

Fast and Thermal Neutron Testing Frascati Neutron Generator, ENEA, Italy (Fast) ni. com TRIGA Reactor, JSI, Slovenia (Thermal) 22

NI Platforms Meet ITER Requirements ni. com 23

High Magnetic Field Testing at DESY 120 Magnetic Field at Position 6 100 Magnetic Field Profile (m. T) Set Point (A) Actual (A) Loc 1 Loc 2 Loc 3 Loc 4 0 0. 252 0. 76 0. 73 1. 49 0. 78 10 10. 2 10 10. 05 14. 4 10. 3 20 20. 2 19. 6 19. 4 25. 5 20. 1 25 25. 2 24. 2 30. 2 24. 7 30 30. 2 28. 8 29. 1 35. 8 29. 5 40 40. 2 38. 1 38. 3 45. 9 39. 1 50 50. 2 47. 9 55. 8 48. 7 m. T 80 60 40 20 0 0 ni. com 20 40 60 Amps 80 100 120 24 Loc 5 0. 78 10. 3 19. 9 24. 7 29. 3 39 48. 4 Loc 6 0. 67 10. 2 19. 8 24. 8 29. 7 39. 4 48. 9

RASM ni. com 25

PXI/PXIe testing • 20 PXI/PXIe systems • • • 20 chassis, 20 controllers, 264 devices (304 units total) In service ~ 4. 2 years Multiple missions (24/7 for 3 to 6 months) Controlled lab environment at ~ 25 °C Typical test & measurement and control applications were run on PXI/PXIe systems ni. com 26

c. RIO Testing • 40 c. RIO systems • • • 40 chassis, 40 controllers, 310 devices (390 units total) In service ~ 4. 75 years Multiple missions (24/7 for 3 to 12 months) Controlled lab environment at ~ 25 °C Typical embedded control applications were run on c. RIO systems ni. com 27

SRL Temperature Chamber • • Cycle Temperature three times per day for months 2 to 8 Systems run for months at time in this environment PXI / PXIe: 5°C to 50°C c. RIO: - 40°C to 70°C ni. com 28

SRL Dirty Power Test Station • • Simulates a bad power grid 5 to 8 Systems run for months at time in this environment Vary frequency from 47 to 63 Hz Vary voltage level from 90 to 264 V ni. com 29

Support Level Hardware Life Cycle Next Generation Upgrade Active Mature Last Time Buy Notice Last Time Buy Date Maintenance Obsolet e 1 year 5 -15 years (product line-dependent) 1 year 2 -4+ years typical Active Mature Purchase new Yes No No No Repair Yes Yes Reasonable effort No Calibration Yes Yes Reasonable effort No Service ni. com Agreements Yes Yes Yes 30 Maintenance Obsolet e

Lifecycle Planning: Examples Product c. RIO-9072 c. RIO-9073 c. RIO-9074 c. RIO-9002 c. RIO-9004 c. RIO-9012 Part Number 779998 -01 780471 -01 779999 -01 779000 -01 779055 -01 779563 -01 Mature Nov 2012 - Nov 2017 Aug 2010 - Aug 2014 Nov 2011 - Nov 2016 Maintenance Nov 2017 - Nov 2022 Aug 2014 - Aug 2019 Nov 2016 - Nov 2021 May-2007 Feb-2009 Feb-2010 Aug-2009 Jan-2010 May 2007 - May 2012 Feb 2009 - Feb 2014 Feb 2010 - Feb 2015 Aug 2009 - Aug 2014 Jan 2010 - Jan 2015 May 2012 - May 2017 Feb 2014 - Feb 2019 Feb 2015 - Feb 2020 Aug 2014 - Aug 2019 Jan 2015 - Jan 2020 May 2017 - May 2022 Feb 2019 - Feb 2024 Aug 2019 - Feb 2024 Jan 2020 - Jan 2025 May-2022 Part Number 779052 -01 779007 -01 779053 -01 779054 -01 780915 -01 780916 -01 780917 -01 780918 -01 780919 -01 780920 -01 Product c. RIO-9101 c. RIO-9102 c. RIO-9103 c. RIO-9104 c. RIO-9111 c. RIO-9112 c. RIO-9113 c. RIO-9114 c. RIO-9116 c. RIO-9118 Active Nov 2007 - Nov 2012 Aug 2004 - Aug 2010 Nov 2006 - Nov 2011 779564 -01 780718 -01 781173 -01 781174 -01 781313 -01 c. RIO-9014 c. RIO-9022 c. RIO-9023 c. RIO-9024 c. RIO-9025 Released Nov-2007 Aug-2004 Nov-2006 Released Aug-2004 Feb-2009 Feb-2009 Aug-2009 Active Aug 2004 - Aug 2010 Feb 2009 - Feb 2014 Feb 2009 - Feb 2014 Aug 2009 - Aug 2014 Mature Aug 2010 - Aug 2014 Feb 2014 - Feb 2019 Feb 2014 - Feb 2019 Aug 2014 - Aug 2019 Maintenance Aug 2014 - Aug 2019 Feb 2019 - Feb 2024 Feb 2019 - Feb 2024 Aug 2019 - Feb 2024 Obsolete First 1/3 of phase Second 1/3 of phase Third 1/3 of phase ni. com 31 Obsolete Nov-2022 Aug-2019 Nov-2021 Feb-2024 Jan-2025 Aug-2019 Feb-2024 Feb-2024

Prototype to Product Investment Definition Production & Deployment Development 30 -40% 70 -60% ni. com 32 Operation and Support

Services to Ensure Success Application Engineers for technical support Systems engineers for complex system integration Calibration services Maintenance and repair services ni. com 33

Conclusions • COTS • products offer many advantages Integration, reliability, lifecycle management • Fusion applications have special requirements • NI adapts COTS products to meet such requirements • NI globally offers accompanying services to be successful over long term ni. com 34

Contact Ravi Marawar, Ph D Senior Program Manager Scientific Research & Big Physics ravi. marawar@ni. com +1 512 297 8710 Skype ID: rmarawar 1 ni. com 35

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