CTL Aerospace, Inc. 2007 - Capabilities Presentation NADCAP Certified ISO 9001 -2000 AND AS 9100 B Registered CTL Aerospace, Inc. 5616 Spellmire Drive, Cincinnati, OH 45246 PH: (513)874 -7900 FX: (513)874 -2499 www. ctlaerospace. com CAGE Code: 07554 Proprietary
History / CTL Aerospace Campus • Founded 1946 • Current Ownership 1983 • New Facility 1988 100, 000 Sq. Ft • Expansion 1997 75, 000 Sq. Ft Plant 1 Headquarters OEM Operations Plant 2 Aviation Repair Tooling Planed Expansion Proprietary
Approved Composite Supplier for: • • • GE Aviation Lockheed Martin United Launch Alliance Northrop Grumman Corp. Pratt & Whitney Hamilton Sundstrand Sikorsky Aircraft Company Vought Aircraft Rolls-Royce General Dynamics Proprietary
Processing & Material Capabilities • Resin Transfer Molding • Isostatic Laminates – Autoclave – Oven • Compression Molding • Filament Winding • Bondments Materials- Resin • • • Ceramic Matrix Composites (2000 ºF) Avimid N, Avamid R ( 700ºF) AFR-PE ( 700ºF) PMR-15 ( 600ºF) Bismaleimide -BMI Phenolic Epoxy Cyanate Ester Polyester Materials- Reinforcement • • • Glass Carbon / Graphite Aramids (Kevlar) Quartz Nextel Fiber (Aluminized Fiber) Proprietary
CTL Product Line • • Propulsion Airframe Space / Satellite Missile Proprietary
Equipment Summary List: • • Composite Processing Equipment 9 Autoclaves 22 Presses 13 Ovens 8 RTM (Resin Transfer Molding) Systems 21 CNC Machine Centers 5 Non-Conventional Machine Centers Proprietary
Specialized Composites Facility Autoclave Processing Capability Autoclave and ovens are computer controlled utilizing an ASC's CPC-MULT software. 1) Autoclave 100 PSIG @ 400 2) Autoclave 200 PSIG @ 650 3) Autoclave 100 PSIG @ 400 4) Autoclave 100 PSIG @ 400 5) Autoclave 300 PSIG @ 650 6) Autoclave 200 PSIG @ 400 7) Autoclave 300 PSIG @ 750 8) Autoclave 300 PSIG @ 650 9) Autoclave 300 PSIG @ 650 ºF ºF ºF 145" ID by 240" length 120" ID by 240" length 108" ID by 200" length 103" ID by 156" length 60" ID by 96" length 60" ID by 108" length 50" ID by 144" length 40" ID by 70" length 18" ID by 12" Length Proprietary
Specialized Composites Facility Resin Transfer Molding (RTM) Eight, 5 -gallon single component injection systems. ASC processor controlled. Ovens: Thirteen (13) air-circulating ovens maximum temperature ranging 350 to 1000 degrees F. Controller ACS Controller Network to Ovens and Autoclaves. Compression Molding (Hydraulic Press) Twenty-Two presses from 1600 tons, 72” by 72” plattens to 14 Ton with 21” x 24” platens. Five of the sixteen are smart press technology. Proprietary
Specialized Composites Facility CNC Machining • (2) Haas 5 Axis VMC • Cell Con 4 Axis HMC • (2) Johnford 4 Axis VMCs (Troyke Rotary Table) • (2) Mazak 4 Axis VMC • Hurco 4 Axis VMC • Chevalier 3 axis VMC • (2) Fadel 3 Axis VMC • MAHO 600, True 4 Axis Milling Center • Acer 3 Axis Bridgeport Knee Mill • (2) Clausing / Colchester CNC Lathes • Haas CNC Lathe • Parish Mill - 12' * 12 ' , 4 Axis • (3) Renishaw MP 12 Probing Systems • Chevalier CNC Turning Center Proprietary
Specialized Composites Facility Non-Conventional Equipment • Thermwood 5 Axis Router • Thermwood Cartesian 5 Axis Water-jet • Flow System Water-jet Cleaning/Striping System • Plastic Media Striping Cabinet • Mc. Clean Anderson Filament Winding System Proprietary
Specialized Composites Facility Seven Cleanrooms Covering over 50, 000 Sq. Ft Platinum Faro. Arm CMM Cellularized Manufacturing Material Kit Cutting Proprietary
Lean Manufacturing • Lean Manufacturing since 1996. • Work-Cells implemented • Standard Work tools in place for developing new work-cells. • Formal Set-up Reduction and TPM Training completed & implemented in the form of Events. P&W Manufacturing Work-cell Proprietary
Continuous Improvement • Corrective Action Board • Quality Control Process Charts (QCPC) • Relentless Root Cause Analysis (RRCA) Six Sigma • Eight years experience using GE Supplied Six Sigma Tools A. C. E. Initiative (Achieving Competitive Excellence) • First UTC Supplier to achieve Silver Level Certification Proprietary
Quality Assurance • CMM Dimensional Verification • Configuration Management • Non Destructive Testing • Mechanical Testing • ISO 9001 -2000 Registered • AS-9100 B Registered • NADCAP per AS 7118 Composites Proprietary
CTL NADCAP Certified Proprietary
ISO 9001: 2000 & AS 9100: 2000 B Registered Proprietary
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