COMPANY OVERVIEW Company foundation April 1983 Company Board Krzysztof Rozenberg - Liquidator Ewa Czajka - Liquidator Localisation Białołęka District, Warsaw Share capital PLN 55 308 295. 21 (€ 12 862 394. 23) Annual turnover PLN 65 000 (€ 15 116 279) Number of employees 98 Facilities 36 528 m 2 total area 22 347 m 2 buildings 2
HISTORY 1983 - Company foundation under the ZZM FSO name - Start of power units assembly and equipping short series of POLONEZ cars 1985 - launching the modern line for seat pads production 1991 - start of producing large plastic elements for POLONEZ car 1997 - creating joint-venture with Koram Plastics Co. as KORAM ZZM POLAND Sp. z o. o. 1998 - start of production large plastic elements (bumpers, instrument panels, door trims) for Deawoo Lanos on the new Japanese injection molding machines 2000 - production expansion with parts for Deawoo Matiz 2005 - start of cooperation with Avto Zaz Ukraine 2006 - awarding the ISO/TS 16949: 2002 certificate 2007 - awarding ISO 14001: 2005 Environmental Management certificate 2008 - start of cooperation with GM (production of PUR profiles and plastic elements for bumpers, painting and assembeling of bumpers, painting of spoilers and rocker panel moulding) 2009 - start of cooperation with MOCHTOYS (production of injection molding plastic parts) - obtaining nomination from VW to produce PUR seats foams - Begining of incorporation process with FSO SA, company owner 2010 - Start of cooperation with EPP Poland AK Kaczmarek (painting household equipment parts) 3
Where we are KORAM is located within industrial zone of Warsaw, just close to S 8 highway Easy connection to: - to Poznań then Berlin (A 2 highway) - to Katowice then other south-west European countries 4
What we can manufacture Injection moulding ◦ Any plastic parts for automotive industry, household appliances, radio and TV equipment, gardening equipment and so on, Painting ◦ Plastic or metal parts (solvent technology only) PUR foams ◦ Seats and backrests for automotive industry ◦ single and double hardness Assembling 5
Manufactured parts to automotive industry Spoiler Seat Foams Interior Rear bumper Instrument Panel Interior Rear Door trims Front Bumper Interior Front Door Trims Rocker Molding 6
Besides automotive projects 7
COMPANY LAYOUT Maintance dept. 641 Warehouse 2. 304 m 2 4. 720 m 2 Injection moulding and paint shop 10. 580 m 2 Offices TTransport PUR Foams Production Transport RETENTION TANK Painting materials warehouse 234 m 2 3. 590 m 2 FIRE TANK Parking Total area: 36, 528 m 2 Buildings: 22, 347 m 2 8
INJECTION MOULDING MACHINES ü 8 injection moulding machines ü max. locking force: from 80 up to 3. 500 t ü theoretical injection volume: from 201 cm 3 up to 12. 930 cm 3 Processed materials: PP PS ABS LLDPE PBT and othermoplastics 9
Parameters of injection moulding machines Technical data Max. locking force UBEMAX 3500 UBEMAX 2500 3. 500 t 2. 500 t Battenfeld BA-D 2200 Sandretto 650 Battenfeld BK-T 570 LS 300 Battenfeld BK-T 130 Battenfeld BA 80 2. 200 t 650 t 570 t 300 t 130 t 80 t Size of clamping plates 3. 000 x 2. 680 mm 2. 460 x 2. 260 mm 2. 700 x 2. 300 mm 1. 260 x 1. 260 mm 1. 280 x 1. 280 mm 960 x 960 mm 700 x 700 mm 590 x 590 mm Theoret. injection volume 12. 930 cm 3 10. 838 cm 3 12. 868 cm 3 2. 860 cm 3 3. 338 cm 3 736 cm 3 286 cm 3 201 cm 3 Min. -max. of mould heigh 1. 000 – 1. 900 mm 900 – 1. 700 mm 1. 500 – 2. 000 mm 250 – 900 mm 375 – 850 mm 300 – 800 mm 200 – 450 mm 200 – 425 mm 10
PAINT SHOP Technical specification Ø number of suspensions: 130 trolleys / 260 jigs Ø capacity: 60 trolleys / hour (around 1. 200 m 2) Ø max length of a part: 220 cm Ø used paints: solvent Ø type of painting: automatic spray (pneumatics, electrostatics) Ø cabines: fully air-conditioned 11
PAINT SHOP Control panel: Temperature range: 20°C-35°C Humidity range: 50%-80% Catalytic boost: Environmental friendly (combustion of 95% of solid particles) 12
PAINT SHOP 7 FANUC robots: ü 1 for flaming ü 1 for primer ü 3 for basecoat ü 2 for clearcoat Better quality: Primer coating elimates discoloration of raw parts 13
PUR FOAMS LINE o The number of cassettes: 34 (number of moulds in the cassette depends on the size of the element) o Capacity: 204 cassets/hour o Max size of the element: 1. 340 x 660 x 250 mm o Used materials: single and double hardness MDI components 14
PUR FOAMS LINE o Load capacity: accordingly to customer’s requirements o Density: from 45 to 75 kg/m 3 Production capacity*: - over 2. 150. 000 parts annually - over 179. 000 parts monthly - over 8. 500 parts daily * - 3 shifts working 15
ASSEMBLY We also assembly subparts according to requiremets of our customer 16
OUR CERTIFICATES ISO 9001: 2008 ISO 14001: 2005 17
The address KORAM ZZM ul. Annopol 4, 03 -236 Warszawa Tel. (+48 22) 811 54 80; (+48 22) 811 21 70 E-mail: koram@koram-zzm. com. pl arkadiusz. sliwinski@koram-zzm. com. pl (Arkadiusz Śliwiński – Dyrektor Handlowy) Web: www. koram-zzm. com. pl GPS N: 52° 10' 26" E: 18° 51' 9" 18
Thank you, We are looking forward to cooperate with you. THE EMPLOYEES OF KORAM ZZM POLAND Sp. z o. o.
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