1210f5b3f9e0da23f4cad3b20475ed3c.ppt
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Caterpillar Logistics Services, Inc. Cat Logistics 01/26/20 Maureen Healy Miami DC
Overview § § § Cat Logistics heritage Caterpillar culture Cat Logistics overview – – § § § Cat Distribution Services Manufacturing Logistics Transportation External Client Business Miami DC Overview Data Files Review of Concepts © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 2
Cat Logistics Heritage
Logistics – Part of Caterpillar’s Heritage and supporting high-value, durable goods § Producing working in time-sensitive, critical environments around the world – Caterpillar manufactures more than 500 products to serve construction, mining, forestry and power generation applications – More than 170 manufacturing facilities and thousands of suppliers around the world – Distributes products in more than 190 countries § World-class logistics increases customer loyalty and improves shareholder value © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 4
The Differentiator § What sets Caterpillar apart? Superior customer service through 180 Dealers 1, 890 Dealer branch stores 1, 467 Dealer rental outlets § Enabled by… world class parts distribution Cat Logistics distributes more than 750, 000 unique Caterpillar part numbers, with worldwide parts availability of 99. 7% § Caterpillar’s ability to get the right part in the right place at the right time separates us from the competition © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 5
Caterpillar Culture
Our Values in Action § § Documents high ethical standards our company has upheld for more than 80 years First published in 1974 Global company with global standards and expectations Living Our Values in Action is an individual choice © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 7
Our Values in Action and Leadership Through living Our Values in Action, Caterpillar Production System (CPS) will be an enabler for Caterpillar to achieve its Vision 2020 and business strategy § § Leadership imperatives Leaders building leaders Making great leaders Employee Opinion Survey (EOS) and action planning LEAD with values BUILD customer focus Integrity Excellence Teamwork Commitment © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential SET high expectations DELIVER results DEVELOP inspire and engage 8
CPS and Three Systems The Caterpillar Production System is the common Order-to. Delivery process being implemented enterprise-wide to achieve our Safety, Quality and Velocity goals for 2010 and beyond © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 9
CPS and Eight Wastes The ultimate goal of CPS is the elimination of waste. Waste is any activity that consumes resources, but creates no value for the customer © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 10
Cat Logistics
Caterpillar’s Supply Chain Supplier Manufacturing Distribution Dealer / Retail Consumer Supply Chain is the flow of materials, information, and finances as they move in a process from the origin point to the end consumer Logistics involves all of the planning, execution & control required to successfully deliver the product to the end consumer The goal is to optimize this flow to achieve low cost and high customer service © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 12
Supply Chain Excellence Cat Distribution Services Manufacturing Logistics n MORTON n MOSCOW GRIMBERGEN SHANGHAI SINGAPORE PIRACICABA JOHANNESBURG MELBOURNE Transportation © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential External Client Business 13
Caterpillar Distribution Services § § 80+ year history of providing Caterpillar machine & engine owners efficient and effective global logistics support through Cat parts distribution network 22 facilities in 9 countries MOSCOW Serving Cat dealers world wide n MORTON n GRIMBERGEN SHANGHAI Modernized Cat Parts Network (MCPN): – Americas, EAME and AP – Multi-functional facilities – Located closer to dealers and suppliers § § § SINGAPORE PIRACICABA Service Parts Management (SPM) software / processes Strategically placed inventory 24 x 7 x 365 operations © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 14 JOHANNESBURG MELBOURNE
Manufacturing Logistics § § Parts entering manufacturing facilities (inbound logistics) Inbound Logistics Centers (ILCs): – Only hand-weight items (<35 lbs or <16 kgs / part) – Warehousing, inventory management, sequencing, assembly processing, kitting and sub-assembly – 2 ILCs supporting 130 facilities (Belgium and Illinois) § Logistics Service Centers (LSCs): – Consolidating demand, planning, ordering, staging & sequencing and storing – Quick (overnight) delivery to geographically proximal manufacturing plant(s) / Points of Use (POU) – 19 LSCs supporting 21 manufacturing facilities Regional Inbound Logistics Center (ILC) © 2010 Caterpillar Logistics Services, Inc. Suppliers 15 Caterpillar: Non Confidential Logistics Service Center (LSC) Manufacturin g Plant
Transportation § § § Transportation of finished products and parts across all modes – truck, rail, ocean and air Caterpillar and external clients One of the largest freight movers in the world: – Transportation spend managed – $1. 8 billion – Carriers providing service – 600 – Country to country lanes managed – 900 Track and trace tool enhancing visibility Sustainable development strategy Product Distribution Centers (PDCs): – Supporting Caterpillar’s finished goods multi-lane distribution strategy of product configuration simplification and increased availability – Strategically located PDCs (Australia, Belgium and UAE) – Product examples – wheel loaders, excavators, tracktype tractors, wheel loaders and skid steers © 2010 Caterpillar Logistics Services, Inc. – Modeling, implementation and operations 16 Caterpillar: Non Confidential
The External Logistics Business
Leveraging our Core Competency § § § In 1987, Cat Logistics was formed as a wholly-owned subsidiary to offer logistics services to external clients Providing logistics solutions to clients with needs similar to Caterpillar’s—time-sensitive, service-critical, unpredictable demand—leverages our capabilities and represents a significant growth opportunity Today, Cat Logistics is one of the fastest growing divisions within Caterpillar – 15% CAGR 2002 – 2008 – 3 X growth projected from 2000 – 2010 – More than 80% of our growth is with current clients § Logistics knowledge gained by serving 60+ clients has allowed us to constantly improve the logistics solutions and competitive advantage for all our clients 18 © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential
Significant Growth & Long Term Relationships INDUSTRIAL AUTOMOTIVE MAINTENANCE, REPAIR & OPERATIONS (MRO) (Mining, Oil & Gas) © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential OTHER SERVICE PARTS (Aerospace & Defense, Technology, and Consumer Durables) 19
Provide Our Competitive Advantage § 80 years of global product support heritage – Globally integrated aftermarket approach with sound, proven business practices § Empathy – we live what our customers live – We are the only major 3 PL that has origins in manufacturing and prime product support § Solution leader + – Co-developer of state-of-the-art flexible supply chain IT system built by market-leader SAP § Talented people and proven processes – Subject matter expertise and years of experience in the many facets of supply chain management © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 20 = Service Parts Management
Cat Logistics Global Network © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 21
Cat Logistics Today Europe, Africa, Middle East & CIS Americas 76 Locations 7, 000 Employee s 6 Continents 23 Countries 20 Languages 130 Facilities & Offices Shipping to 190+ Countries 12, 000+ Employees 29 M+ Sq. Ft. 160 M+ Orders/Yr 21 B lbs. Of Freight/Yr $1. 8 B Transportation Purchased/Yr 18 M SKU’s Serviced/Yr 42 Locations 4, 600 Employee s © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 22 Asia-Pacific 12 Locations 800 Employee s
Miami DC Overview Miami Lakes, Florida © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 23
Miami DC History § § § The first Miami area facility opened in 1956 The current Miami Lakes facility opened in 1976 Facility expanded (C 1) in 1997 Facility expanded (C 2) in 2002 Yard Expansion Completed in 2007 Opened Off-Site facility in 2008 (17, 000 sq. ft) C 2 Building 2002 Yard Expansion (Not Shown) 2007 C 1 Building 1997 C Building 1976 © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 24
Miami DC Overview § Facility Overview – 441, 000 sq. ft. under roof, 44, 000 sq ft. yard, 17, 000 sq. ft. under roof off-site – 229, 000 stocked parts / 264, 000 locations – 230+ employees, 3 shift operation (M-F) + Weekend Shift § Volume Overview – 12, 000 Outbound lines/day – 65% stock orders processed on 3 rd and 1 st shift • § 35% emergency orders processed on 1 st and 2 nd shift – 3, 000 -3, 500 inbound lines/day – 500 cross dock cases/day Customers – Facing facility for 1 Florida Dealer and export to over 33 other dealers – Secondary facility in search tables for other dealers – Ship to over 1, 200 Destinations – 55% of outbound is shipped in Ocean containers to facing dealers – 43% of outbound is air or LTL to facing dealers – 2% of outbound is shipped to non facing dealers © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 25
Problem Statement Current Utilization by Concept §Need to develop 5 year space solution for facility with implementable plan to achieve 85% maximum utilization. Plan for 5, 000 additional parts to store each year across all concepts. TYP E FULL EMPT Y TOTAL PCNT_FUL L CTL 97. 46% 12780 1002 13782 92. 73% 1778 118 1896 93. 78% GLS 610 12 622 98. 07% GSK 2265 17 2282 99. 26% HRK 1607 2 1609 99. 88% HVR 10734 434 11168 96. 11% MZB 191549 21599 213148 89. 87% RCK 11508 2268 13776 83. 54% YRD 26 2122 FLR © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 54 ELG §In scope: Improved use of current concepts, new storage concepts, offsite §Out of scope: Facility expansion, Yard 2068 4102 364 4466 91. 85%
Facility Layout © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 27
Facility Process Areas Inbound Material Flow (Red) Maint. Inbound / Inbound Sort Office Staging Bays Pack Lanes Loading Docks © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential Outbound Material Flow (Blue) 28
Facility Storage Areas YRD FLR ELG/GLS FLR CTL HRK FLR YRD © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential RCK FLR 29 MZB
Data Files Item Master (Parts Stocked in Miami) Bin Map Sales History • Part Number • Location • Part Number • Recommended Storage Quantity (RSQ) • Part # (if occupied) • Country of Origin • MR Qty • Location Storage Quantity (LSQ) • Customer Code • Facility Stock Available (FSA) • Pack With ID • “Concept type (CAT term for “slot”) • Order Class • Concept size (slot size) • Weight • Concept sector • Volume • Min • Max • Pieces per entry • Forecast annual demand • Forecast annual entries (lines) • Package Quantity • Required Completion Date • Weight • Picks (Impact of package quantities) • Length • Width • Height © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 30
MZB (Mezzanine/Bins) Full quantity in one location Parts under 30 lbs Hand picked onto carts © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 31
RCK Parts may have multiple locations Parts under 50 lbs Hand picked using order picker © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 32
CTL (Cantilever) Crated and uncrated parts Heavy parts Parts may have multiple locations Machine picked with reach truck © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 33
ELG (Elongated) Elongated parts Hand picked using order picker Difficult to store and pick Slower moving parts © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 34
FLR (Floor) Large Crates, Filters, and Rollers Primarily picked with reach truck or hoist Mix of commodities © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 35
GLS (Glass) Fragile items Stored vertically 80% Hand picked 20% Palletized picked with reach truck © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 36
GSK (Gasket) Long narrow commodity Hand Picked with order picker Fragile items © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 37
HRK (Heavy Rack) Machine picked with reach truck Mixed commodities © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 38
YRD Weather Resistant Items Most items >50 lbs © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 39
QUESTIONS? © 2010 Caterpillar Logistics Services, Inc. Caterpillar: Non Confidential 40