CAR LIFE PARTNER DONGBO INDUSTRIAL CO. , LTD
CONTENT COMPANY OVERVIEW HISTORY ORGANIZATION PRODUCT CUSTOMER GLOBAL DONGBO TURN OVER SUNVISOR QUALITY DEVELOPMENT & DESIGN STRATEGY
COMPANY OVERVIEW SINCE the establishment in 1969, DONGBO has engaged in manufacturing and marketing various high quality automotive parts with securing its position as a world’s leading supplier of SUNVISOR, NVH system and Interior parts. Meeting 21 st century as our turning point, DONGBO has restructured the business policy and philosophy through our continuous efforts for development of technology and products with high quality and function. The Facts Company name DONGBO INDUSTRIAL CO. LTD. Main business Automotive parts Parent company Daehan Solution Co. Ltd. Established 1969. 08. 01 Head office & main plant 614 -3. Namchon-Dong, Namdong-Gu, Total assets USD 11 million (2005) 72 ( May 2006 ) China Qingdao U. S. A. Alabama INCHON, KOREA (5, 307 ㎡) Employment Overseas Plant Annual sales USD 14. 5 million (2005)
HISTORY 1969. 08 Company established 1969. 09 Participated in DAEWOO Motor project 1986. 06 Participated in SSANGYONG Motor project 1999. 09 Taken over by DAEHAN SOLUTION 1999. 09 Acquired D-100 PQ from DAEWOO MOTOR 1999. 12 Acquired QS 9000 from KMAQA 2000. 03 Participated in Detroit Motor Show 2001. 07 Participated in HYUNDAI Motor project 2003. 09 Acquired ISO 14001 certified from KMAQA 2005. 10 Acquired TS 16949 from OQS Certification and Evaluation Ltd 2006. 04 Participated in ‘Korea-GM Autoparts Plaza’ held in Detroit
ORGANIZATION PRESIDENT DIRECTOR SALES & MARKETING GENERAL AFFAIR & FINANCE PURCHASING PRODUCTION 54 18 Male Female ( May 2006 ) 22 Administrator 50 Operator ( May 2006 ) QUALITY ENGINEERING & DESIGN
PRODUCT PU Pad Sunvisor Luggage Insu. Engine Room Seal Trim Floor Mat Boot Ass’y Insu. Hood Floor Carpet Insu. Fender Seal
CUSTOMER PU Pad Sunvisor Luggage Insu. Engine Room Seal Trim Floor Mat Boot Ass’y Insu. Hood Floor Carpet Insu. Fender Seal
GLOBAL DONGBO We are close to customers around the world. U. S. A. PLANT ALABAMA, U. S. A. 30, 600 ㎡ CHINA PLANT QINGDAO, CHINA 13, 248 ㎡ KOREA DONGBO INDUSTRIAL CO. , LTD DAEHAN SOLUTION GROUP
TURN OVER BY CUSTOMER BY PRODUCT
SUNVISOR TYPE SUNVISOR BODY: PU PAD, EPP PAD, BLOW, INJECTION SKIN: CLOTH, KNIT (PU LAMINATION), PVC ILLUMINATION MIRROR COVER FLAP SUNVISOR SUB SUNVISOR Text TICKET HOLDER MATERIAL PARTS SUNVISOR BODY MATERIAL PU PAD EPP PAD BLOW INJECTION CLOTH KNIT PVC NON-WOVEN FABRIC MIRROR GLASS ACRYL ALUMINUM MIRROR COVER ABS PCABS PP+T 20% PIVOT ASSY NYLON LABEL PVC URETHANE STICKER SKIN Text MACHINES & FACILITIES Text SCREEN PRINT HIGH FREQUENCY ADHESIVE MACHINE 7 3~10 KW ULTRASONIC WELDING MACHINE 4 2 KW PRESS CUTTING MACHINE 3 80 KW SEWING MACHINE 4 2 KW LABEL ADHESIVE MACHINE 2 3 KW ASSEMBLY MACHINE 2 2 KW
QUALITY INTERNAL QUALITY Target PPM Regular meeting as a schedule of APQP (Advanced Product Quality Planning) every week. Regular quality training for operators. The real-name quality system. Focusing on priority quality problem. Registration on data base for quality problem. (Quality Bank) EXTERNAL QUALITY (SUPPLIERS’) Target PPM Training and evaluation for supplier’s quality system. Encourage suppliers to acquire supplier’s quality certificate. (ISO, TS 16949) Improvement focused on worst supplier. Intensify PPAP process. Manage the index number of quality.
QUALITY TEST FACILITIES DIMENSIONAL DURABILITY STRENGTH ENVIRONMENTAL TEST ·MICRO METER ·DURABILITY ·IMPACT TESTER ·FIRE ·THICKNESS GAGE TESTER ·U. T. M RESISTANCE ·DIGITAL V/CAL ·DIAL T/WRENCH ·P/P GAGE ·TEMP. &HUMI ·HARDNESS CHAMBER TESTER ·MULTILIGHT ·BULB TESTER
DEVELOPMENT & DESIGN TOOLS & WORKFORCE DESIGN TOOL HARDWARE SOFTWARE VERSION QUANTITY RS 6000 CATIA V 4 4. 2. 4 1 DELL PRECISION 470 DT CATIA V 5 R 15 SP 5 1 DELL PRECISION 470 DT UNI GRAPHICS NX 3 3. 0. 2. 3 1 1 HP DESIGN JET 600(PLOTTER) WORKFORCE NAME QUALITY SONG Y. C. – TESTING FACILITIES K. M. SON M. S. KYUNG H. S. YANG AGE CARRIER (YEARS) SPECIALITY 46 15 ACOUSTIC PARTS ALL 32 8 SUNVISOR & ETC 26 3 SUNVISOR & ETC 26 2 SUNVISOR & ETC
DEVELOPMENT & DESIGN DEVELOPMENT PRINCE MUSSO ES 350 ESPERO KORANDO LS 460 CIELO ISTANA ARCADIA CHAIRMAN LANOS REXTON NUBIRA RODIUS LEGANZA KYRON MAGNUS ACTYON TOSCA W-200 DAIHATSU
STRATEGY DONGBO promise to do the best to meet out customers’ requirements and expectations, and serve them with the best quality product. DONGBO keeps trying to strength the followings. Fast innovation performance in both quality and price. International experience, presence and mobility. Optimized communication and intergradations capability with regard to customers’.
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