Binding Cloth Cutting & Gluing Machine
this machine has been specially designed for: ØCorrugated Box Manufacturers ØBook Binders ØFile Manufacturers
function ØA slit reel of binding cloth of required width is fit into the machine. Ø Required length of the tape is fed into the digital programmer. Ø After cutting the tape is forwarded to the gluing station where it is glued from bottom. Ø The tape is then carried on a conveyor belt from where it can be picked up manually and pasted on the required surface.
technical specifications Ø SPEED 500 meters/hour Ø POWER 350 watts, Single Phase Ø MACHINE DIMENSIONS 960 x 450 x 830 mm 3’ x 1. 5’ x 2. 5 ft L x W x H Ø TAPE WIDTH Minimum - 15 mm Ø TAPE LENGTH Minimum - 100 mm Maximum - 75 mm Maximum - No Limit
comparison of conventional process and Conventional Process Manpower 2 Unskilled + 1 Skilled Manless Wastage 10 -20 % 0% Cutting Manual Automatic Size Variation Yes Manual (Chances of error) No Digital (No chances of error) Counting
advantages : Ø Fully Automatic- Saves Labour Cost Ø High Speed- 500 meters/hour Ø No wastage Ø Space Saving Ø Minimum Power Required Ø Digital Programming Ø Lowest Grade Adhesive Ø Saves idle time due to Automation Ø Worthwhile Utilization of Free Labour Ø Guaranteed for 6 months
- costing ØMACHINE COST Cost of Samrat - Rs. 1, 55, 000/-. If used for 25 days/month for the next 10 years then the cost of Samrat will be 25 days x 12 months x 10 years = 3000 days 1, 55, 000 / 3000 = Rs. 52 per day. Thus the cost of the machine is Rs. 52/- per day for the next 10 years. ”
Øpower Considering Power rate Rs. 6/- per unit. Power consumption of = 350 watts That means the machine consumes 1 unit power in 3 hours. Total Power Consumption = Rs. 17 for 8 hours shift. “That means you spend Rs. 17/- for 8 hrs of power consumption each day. ”
Øbinding cloth Manual Process. The cost of a reel of binding cloth of 1 m x 20 m = Rs. 350/-. From this reel if we cut pieces of 2” x 5” we will get 3200 pieces. Thus the cost per piece is Rs. 0. 11/-. Considering that you manufacture 2000 boxes/ day then 8000 such pieces will be required everyday. Thus the cost of Binding Cloth= Rs. 0. 11 x 8000 = Rs. 880/-. Process. The cost of a slit reel of binding cloth of 2” width is Rs. 1. 12/m. Thus the cost per piece is Rs. 0. 14/-. Thus the cost of Binding Cloth = Rs. 0. 14 x 8000 = Rs. 1120/-. “That means you spend Rs. 240/- more per day on binding cloth. ”
Comparison of Binding Cloth Costing Standard Binding Cloth Reel Rate of the Cloth Rs. 350/- (1 m x 20 m) Rs. 1. 12 / m No. of pieces per standard reel 3200 Cost per piece Rs. 0. 11/- Rs. 0. 14/- Cost difference per reel Rs. 350/- Rs. 448/-
Ølabour Considering wages Rs. 200 per labour (8 hrs shift). Manual Process Cutting - 2 labours - 2 x 200 = Rs. 400. Gluing - 1 labour - 1 x 200 = Rs. 200. Total Labour Cost = Rs. 600 per day. Process No labour required as it is a completely automatic machine. “That means you save Rs. 600/- per day as labour charges. ”
Øspace Considering Rs. 10 per sq. ft. per month. Manual Process Space Occupied for manual cutting and gluing of the binding cloth = 10’ x 8’ = 80 sq ft. Cost incurred - 80 x 10 = Rs. 800/ month = Rs. 27 per day. Process Space Occupied (Size of Samrat) – 3’ x 1. 5’ = 4. 5 sq ft. Cost incurred – 4. 5 x 10 = Rs. 45/ month = Rs. 2 per day. “That means you save Rs. 25/- per day towards the rent. ”
comparison between the expenses incurred in cutting and gluing of the binding cloth in both manual & Process Manual Process Binding Cloth + 240 Rs Labour Cost + 600 Rs Power + 17 Rs Space Costing + 25 Rs Machine Cost + 52 Rs Total = 309 Rs Total = 625 Rs “Thus by using you can save Rs. 625 – Rs. 309 = Rs. 316 per day. “ “Thus the cost of = Rs. 1, 55, 000 can be recovered in 490 working days i. e. less than 2 years. ”
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stallion innovative machines C- 10, ANSA INDUSTRIAL ESTATE, SAKI VIHAR ROAD, ANDHERI (E), MUMBAI- 400072. MAHARASHTRA - INDIA. T: 022 - 28582345 E: info@stallionmachines. com W: www. stallionmachines. com
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