15001f9aac593998de5e2eecded60b2f.ppt
- Количество слайдов: 33
AQUATEST a. s. consulting and engineering services • The environment • Water management • Recycling lines and waste • Remediation and Remedial supervision • Accredited environmental laboratory
AQUATEST a. s. Company information ISO 9001 ISO 14001 OHSAS 18001 700 10 mil 210 20 certified integrated management systems 14 clients annually EUR average annual turnover average number of employees countries project management experience Regional offices in the Czech Republic 3 joint-venture companies
AQUATEST a. s. consulting and engineering services European activities Regional workplaces
WASTE RECYCLING offered services • Supply of complete lines, including their assembly, training and servicing. • Development of new technological methods, machines and equipment. • Laboratory and pilot testing of designed technology at the workshop • Technological service processing of materials on own eguipment and rental of technological equipment • Design of various recycling scenarios including economical analysis of effectiveness. • Consulting services in the fields of recycling and reuse of waste.
MODULAR TECHNOLOGY FOR THE RECYCLING PLASMA AND LCD SCREENS Capacity 250 kg/h elaborated at the AQUATEST a. s. workshop in Mníšek pod Brdy, Czech republic is designed as a modular system of individual technological parts which can be changed based on the type of WEEE being processed. GRINDING MODULE and MAGNETIC SEPARATION DUST EXHAUSTOR and FILTRATION UNIT
L I N E M O D U L E S TECHNOLOGY FOR RECYCLING PLAZMA AND LCD SCREENS VIBRATION SCREEN ORGANIC PARTICLE SEPARATOR ACTIVATED CARBON FILTER
TECHNOLOGICAL DIAGRAM INPUT Exhaustion C - filter DISASSEMBLY WORKPLACE Tubes: separate processing Grinding is performed in a special grinder which grinds the screens with a very selective Electronic parts with precious metals effect i. e. easily-ground parts like Exhaustion C - filter DIMENDIONAL SEPARATION – hydraulic scissors glass and ceramics are ground into fine particles. Mobile feeder Exhaustion C - filter MODULE CRUSHING MAGNETIC SEPARATION Fe product VIBRATION SCREEN Fraction 0 – 6 mm Fraction + 6 mm ORGANIC PARTS SEPARATOR Plastic Dust ELECTRODYNAMIC SEPARATOR Plastic Non-ferrous metals Clean mixed glass ELECTRODYNAMIC SEPARATOR
COMBINATED TECHNOLOGY FOR RECYCLING OF COMPLETE CRT, PLAZMA AND LCD SCREENS Capacity 1 t/h BARREL CRUSHER GRINDING BARREL X-RAY SEPARATOR INDUSTRIAL FILTR
CRT SCREEN DISASSEMBLING TECHNOLOGY Resistive separation by thermal shock Capacity - number of treatment screens Screen separation time 25 to 40 pc/h (200 pc/shift) based on type of screens 30 to 60 s Power supply 3 x 400/230 V, 50 Hz, N+PE Total power input 5, 2 k. W Dimensiones 1330 x 930 x 1603 mm Weight 167 kg
CERTIFICATION recycling of screens screen disassembling machine pursuant to Directive 98/37/ES, 2006/95/ES a 2004/108/ES Issued by the Brno Institute for Mechanical Testing
CRT SCREEN DISASSEMBLING TECHNOLOGY by diamond cutting tool Due to dry disassembling technology is the luminophore layer easily removed by the exhauster (HEPA microfiltration) and collected in a special collecting bag Screen cutting time 25 pc/h (200 pc/8 h-shift) * 15 pc/h (120 pc/8 h-shift) 100 s Dimensiones 2100 x 1470 x 1850/2300 mm Weight 800 kg Power supply 3 x 400/230 V, 50 Hz, N+PE Total power input 2, 5 k. W Power input of industrial exhauster 3 k. W Power input of special vacuum luminophore exhauster Worker´s noise exposure(8 -hour shift) 1, 2 k. W Capacity-number of treatment screens 78, 6 d. B(A) *) capacity with addition of separate exhaust digester The equipment is certificared by Engineering Test Institute in Brno, Czech Republic
ČIŠTĚNÍ SKLOVINY CRT OBRAZOVEK Technology to remove graphite, scaled aluminum, paints with iron oxides and further impurities from cones and screens of CRT screen. Cleaning is based on the physical-mechanical remove of coatings dry in a special unit. Technology is composed: - mechanical rasping - sorting - magnetic separation
TECHNOLOGY FOR RASPING OF IMPURITIES INPUT OUTPUT
CRT GLASS CLEANING LINE Discontinual line Can be cleaned not only the cones, but also mixed glass or front parts Type Capacity [kg/h fragments] Capacity of 1 cycle [kg fragments] Average period of one cycle [min. ] GCL-1 M 500 800 250 400 30 This technology can be use for recycling of lighting fluorescent tubes and bulb, after addition of capture mercury vapors section
CERTIFICATION Glass Screen Cleaning line pursuant to Directive 98/37/ES, 2006/95/ES a 2004/108/ES Issued by the Brno Institute for Mechanical Testing
SEPARATION TECHNOLOGY FLUID SEPARATION pneumatic fluid separator for loose dry mixtures containing particles of varying mass Operational pilot tests e. g. : - separation of Cu-product During treatment of electric cables and conductors - separation of metal concentrate with the content of precious metals during treatment of chipboards - final cleaning of granulates from pneumatic tyres (removal of textile fibres)
PNEUMATIC FLUID TABLE TYPE FS-1 Mixture granulometry Flat of the sorting surface FS-2 0, 2 – 7 mm 0, 6 m 2 cca 150 – 400 kg/h Input capacity 0, 34 m 2 cca 350 – 600 kg/h based on bulk density of input mixture Electrical energy 3 NPE-400/230 V – 50 Hz TN-S Electricity input 0, 9 k. VA 1, 4 k. VA 1350 x 1370 x 1560 1742 x 1768 x 1710 370 545 Dimensiones [mm] Weight [kg]
FLUID SEPARATOR separation of Cu-product during treatment of electric cables and conductors Cu I N P U T P R O D U C T W A S T E
FLUIDNÍ SPLAV separation of metal concentrate with the content of precious metals during treatment of chipboards I N P U T P R O D U C T W A S T E
FINAL CLEANING OF GRANULATES FROM PNEUMATIC TYRES (REMOVAL OF TEXTILE FIBRES) OUTPUT MATERIAL FLUID SEPARATION Pneumatic fluid separator INPUT MATERIAL
ELECTRODYNAMIC SEPARATOR Diameter of separation drum (Ø x width) Nominal input capacity Granulometry of micture Size of separable non-ferrous metal particles Feeding method Electricity input Supply voltage Dimensiones [mm] Weight [kg] 286 x 414 mm 286 x 600 mm 3/h 0, 3 – 1 m 0, 5 – 1, 5 m 3/h Based on type of input mixture 0 -100 mm 2 -100 mm vibrational conveyor 3 k. VA 3 x 400 / 230 V, 50 Hz, TN-S 1490 x 760 x 1420 1585 x 960 x 1420 400 550
ELECTRODYNAMIC SEPARATOR example of application MODULAR LINE FOR TREATMENT OF Al-caps FROM TUBES LINE FOR RECYCLING OF CHIPBOARDS input capacity 1 t/h
MODULAR LINE FOR RECYCLING OF CABLES, CHIPBOARDS AND PLASTICS capacity: 350 kg/h Input section – crusher, magnetic separator
MODULAR LINE FOR RECYCLING OF CABLES, CHIPBOARDS AND PLASTICS capacity: 350 kg/h Section of milling – blade mill, dedusting chamber, electric control panel Fluid separaion section – container with vibrational feeder, fluid separator, industrial exhauster
AQUATEST a. s. BRANCH Module technology – operational testing of recycling methods.
AQUATEST a. s. workshop Available technology: • Crushing and grinding - barrel, hammer and jaw crusher - ball mill, cutter mill • Separation - elektrodynamic separator – nonferrous metals - magnetic drum separator - dry fluid separation – coarse materials (units in mm) - wet gravitational separation – very fine - grained material • Sorting – vibration or pneumatic sorters
Crushing and milling Barrel crusher Granulator Hammer crusher Ball mill Jaw crusher
SEPARATION Dry fluid (pneumatic) table Elektrodynamic separator Wet gravitational table Magnetic drum separator
AQUATEST a. s. workshop Kovohutě Mníšek pod Brdy Site Services provided in the field of recycling secondary raw materials: • • crushing of waste containing bonded metals, plastics and other non-metallic elements sorting of chippings according to size using various types of separators magnetic separation of colored metals using electrodynamic separators • separation of colored and precious metals using fluid pneumatic separators or gravitational separation in wet environment • • dust removal, drainage and pelletizing of fine parts waste solidification
AQUATEST a. s. BRANCH RECYCLING OF THERMOCOUPLES low - volume operation • temperature measurement of • crushing molten metal , only for single use • separation platinum Working area of wet vibrational table
AQUATEST a. s. BRANCH REMEDIAL CONTAINER TECHNOLOGY MODULE TECHNOLOGY – MINE WATER STEAM BOILER CERTUSS ACTIVE CARBON FILTER CONTAINER VARIANT STRIPPING TOWER UNITS
AQUATEST a. s. consulting and engineering services Geologická 4, 152 00 Prague 5 - Barrandov Division of Technical Support Kovohutě Mníšek area, 252 10 Mníšek pod Brdy Czech Republic tel. : +420 318 403 306 fax: +420 318 403 616 stolc@aquatest. cz http: //www. aquatest. cz