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Alcan’s integrated supply chains and strategic partnerships with industrial customers Corporate social responsibility by Alcan’s integrated supply chains and strategic partnerships with industrial customers Corporate social responsibility by optimizing supply chains World Environment Center - International Forum London, 22 October 2003 Jürg Gerber, Alcan

Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements 3 Alcan EHS product stewardship and EU Directives 4 Alcan supply chain example: automotive WEC CSR Alcan supply chain London 22 Oct 03 1

Alcan - a global leader in aluminium, packaging and recycling Bauxite mining Alumina refining Alcan - a global leader in aluminium, packaging and recycling Bauxite mining Alumina refining Rolled Products Engineered Products Aluminium smelting Packaging 2002 revenues: US $ 12. 5 billion 54‘ 000 employees Active in 42 countries WEC CSR Alcan supply chain London 22 Oct 03 2

Alcan’s Presence § § § § Bauxite, Alumina and Specialty Chemicals Primary Metal Rolled Alcan’s Presence § § § § Bauxite, Alumina and Specialty Chemicals Primary Metal Rolled Products Europe Rolled Products Americas and Asia Engineered Products Packaging Corporate/Other Offices WEC CSR Alcan supply chain London 22 Oct 03 3

Aluminium life cycle - basis for sustainability WEC CSR Alcan supply chain London 22 Aluminium life cycle - basis for sustainability WEC CSR Alcan supply chain London 22 Oct 03 4

Aluminium a global life cycle Bauxite Mining -100 mio tpy (for metal production) Main Aluminium a global life cycle Bauxite Mining -100 mio tpy (for metal production) Main Producers - Australia - Guinea - Jamaica - Brazil - India - China - Venezuela - Russia - others Alumina Production - 50 mio tpy Primary Metal - 26 mio tpy 2002 The Alcan System allows to optimize material flows and maximize eco-efficiency as basis for sustainable development WEC CSR Alcan supply chain London 22 Oct 03 5

Alcan primary aluminium production Energy source • Alcan operates 16 aluminium smelters in 7 Alcan primary aluminium production Energy source • Alcan operates 16 aluminium smelters in 7 countries with a total capacity of 2. 4 Mt per year • Products: sheet ingot, extrusion billet, wire bar, rod, foundry and remelt ingots, ca 2. 8 Mio tons of products and parts 2002 Electricity Consumption for Primary Metal production 114. 9 Mio GJ (31. 93 Billion k. Wh) WEC CSR Alcan supply chain London 22 Oct 03 77% of Hydropower for Primary Metal production is owned by Alcan 6

Aluminium use end markets Europe TOTAL 10. 3 Mio t (Rolled, Extruded, Castings) - Aluminium use end markets Europe TOTAL 10. 3 Mio t (Rolled, Extruded, Castings) - West and central Europe (excl CIS) Primary Metal 4. 6 Mio t Recycled Metal 3. 6 Mio t Net Imports 2. 1 Mio t Source EAA 2002 WEC CSR Alcan supply chain London 22 Oct 03 Aluminium growth depends largely on the dynamics of growth of the different market sectors with different life times 7

Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements 3 Alcan EHS product stewardship and EU Directives 4 Alcan supply chain example: automotive WEC CSR Alcan supply chain London 22 Oct 03 8

Demands and expectations on companies Demands on companies have intensified over recent years due Demands and expectations on companies Demands on companies have intensified over recent years due to rapid economic, social, political, and environmental changes: • Environmental disasters • Corporate governance crisis • Increasingly well-organized NGOs • Increased public awareness • Government activism • Globalization of markets • Information technology • Shareholder Experience / Expectations • Stakeholder Expectations / Engagement • Regulatory Requirements • Environment, Health & Safety Standards • Product Standards • Corporate Reporting Requirements • Awards e. g DJSI All play a role in determining corporate performance and “license to operate”. There has been a tendency to address demands in a silo fashion WEC CSR Alcan supply chain London 22 Oct 03 9 9

Sustainability and integrated business model A sustainable approach to business needs to be supported Sustainability and integrated business model A sustainable approach to business needs to be supported by integrated business systems that enhance the credibility of the enterprise through both and its performance and its products. WEC CSR Alcan supply chain London 22 Oct 03 Alcan has implemented EHS FIRST, as an integrated EHS management system that is part of Alcan’s overall integrated business model to achieve our governing objective of maximizing value. 10 10

Alcan’s sustainability framework integrates all activities Improving Performance Stakeholder expectations Commitment WEC CSR Alcan Alcan’s sustainability framework integrates all activities Improving Performance Stakeholder expectations Commitment WEC CSR Alcan supply chain London 22 Oct 03 11

Building Alcan’s relationships By engaging our stakeholders, we increase our understanding of the economic, Building Alcan’s relationships By engaging our stakeholders, we increase our understanding of the economic, environmental and social dimensions of our business decisions, and develop strategies that create value for all those affected by our choices. Without such a strategy at the community level our longterm license to operate will be in jeopardy - risking long-term corporate value. WEC CSR Alcan supply chain London 22 Oct 03 12 12

Alcan’s EHS Policy - 2 out of our 9 principles >. . > Co-operate Alcan’s EHS Policy - 2 out of our 9 principles >. . > Co-operate with customers to understand their needs and support their use of best EHS practices in the design and manufacture of safe and reliable products that take full advantage of our materials’ properties throughout their life cycles. Alcan is often known by its products – Working with customers ensures safe product use – Many products offer EHS advantages that contribute to Alcan’s prestige > Demonstrate leadership in EHS to reflect the superior and life-enhancing characteristics of our products for the benefit of all society. Life Cycle Assessment assists Alcan to improve EHS performance and encourage use of our products with less impact on society - Increased use of aluminium in automobiles reduces emissions of CO 2 - Improved packaging technology decreases the risk of product contamination >. . WEC CSR Alcan supply chain London 22 Oct 03 13

Alcan EHS FIRST overview • Global EHS Management System with key requirements, roles and Alcan EHS FIRST overview • Global EHS Management System with key requirements, roles and responsibilities • Line Management leadership • Incorporates best practices, ISO 14001 and OHSAS 18001 • Critical component of our commitment to corporate sustainability • Helps safeguard our license to operate and grow • Provides one of cornerstones of value-based company • Reinforces stakeholder relations • Delivers tools for prevention, which is highest value alternative • Enables continual EHS improvement and value maximization Specific EHS FIRST programs have been developed in order to address the relevant EHS aspects of our production London 22 Oct and products. WEC CSR Alcan supply chainprocesses 03 14

Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements 3 Alcan EHS product stewardship and example EU Directives 4 Alcan supply chain example: automotive WEC CSR Alcan supply chain London 22 Oct 03 15

EHS product stewardship - main deliveries Product related EHS aspects Relevant input for Alcan EHS product stewardship - main deliveries Product related EHS aspects Relevant input for Alcan sites Market related EHS information Input for Alcan Business Units Input to product related issues Input for Public Affairs and Associations Product related case studies Input for Public Relations Alcan EHS Assessments WEC CSR Alcan supply chain London 22 Oct 03 16

EHS product stewardship - main drivers > > > The customers, significance of use EHS product stewardship - main drivers > > > The customers, significance of use phase and recycling Alcan’s EHS Policy and commitment to sustainable development Environmental Management Systems – ISO 14001: “The organisation shall establish and maintain a procedure to identify the environmental aspects • of its activities • . . . and of its products or services” > The authorities – – Upcoming IPP (Integrated Product Policy) legislation of the EU EU Directives on recycling, e. g. ELV ( End of life vehicles) Directive Definition. Life cycle assessment (LCA) LCA is a scientific tool for the evaluation of all the effects (both positive and negative) on the environment of a product or a service throughout its complete life cycle’from cradle to grave’. LCA thus looks at effects in the field of raw material WEC CSR Alcan supply chain London 22 fabrication, transportation, use, and recycling/disposal, as well as extraction, Oct 03 17

EHS product stewardship - challenges > We have to find out as early as EHS product stewardship - challenges > We have to find out as early as possible. . . – where threats and opportunities for our products resulting from ecologically motivated customer decisions exist; – where the authorities interfere with our markets by new regulations and standards; – where risks of product liability exist; > We have to co-ordinate efforts to meet the challenges > We have to identify long-term market trends from EHS information on products WEC CSR Alcan supply chain London 22 Oct 03 18

EU - integrated product policy IPP Key factors which underline the need of the EU - integrated product policy IPP Key factors which underline the need of the product dimension: the overall quantity of products is increasing, the variety of products and services is increasing, innovation constantly creates new types of products, products are traded globally, products are becoming more complex, the product can be designed perfectly, but inappropriate use and disposal will cause significant environmental impacts, products now involve a greater variety of actors throughout their life-cycle. Many open questions from our point of view e. g. : - how is IPP linked with other thematic strategies e. g. resource use, waste prevention and recycling etc - how to avoid ‘good and bad’ product lists etc, trend for product declarations WEC CSR Alcan supply chain London 22 Oct 03 19 - what about uniform national implementation plans

Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements Structure 1 Alcan activities, presence and the global picture 2 Alcan management system elements 3 Alcan EHS product stewardship and EU Directives 4 Alcan supply chain example: automotive WEC CSR Alcan supply chain London 22 Oct 03 20

Alcan automotive locations Gottmadingen, Germany (1) Banbury, England (4) Kingston Ontario (3) (4) Rastatt, Alcan automotive locations Gottmadingen, Germany (1) Banbury, England (4) Kingston Ontario (3) (4) Rastatt, Germany (1) Nachterstedt, Germany (3) Dahenfeld, Germany (1) Dubuc, Quebec (2) Strojmetal, Czechia (2) Detroit, Michigan (4) Neuhausen, Switzerland (4) Sierre, Switzerland (3) Markt Schwaben, Germany (2) Tomos, Slovenia (2) Singen, Germany (1) (4) (1) Structures & Design (2) Engineered Shaped Products (3) Autobody Sheet WEC CSR Alcan supply chain London 22 Oct 03 (4) R&D and Technology 21

Alcan automotive Business Units Market growth and value creation in four key markets Structures Alcan automotive Business Units Market growth and value creation in four key markets Structures & Design Engineered Shapes Sheet Products Primary Ingot WEC CSR Alcan supply chain London 22 Oct 03 22

Assets & Capabilities Alcan automotive product portfolio Instrument Panel Supports Structural Elements Powertrain Components Assets & Capabilities Alcan automotive product portfolio Instrument Panel Supports Structural Elements Powertrain Components Bumper Beams Crash Management Systems Composite Products Supension Parts WEC CSR Alcan supply chain London 22 Oct 03 Autobody Sheet 23

EHS product stewardship - Automotive main issues > Environmental aspects – Replace steel by EHS product stewardship - Automotive main issues > Environmental aspects – Replace steel by aluminium (1 kg Al saves 20 kg CO 2!) – Contribute to improved design for weight saving and recycling – Alternative materials (plastics, magnesium, honeycomb materials) > Health and safety aspects – Forgings for suspension system – Bumpers and crash elements > EHS issue management and legislation – Lead restriction in casting alloys through ELV WEC CSR Alcan supply chain London 22 Oct 03 24

Example: Alcan and Jaguar XJ -- flagship vehicle First riv-bonded sheet monocoque “World class Example: Alcan and Jaguar XJ -- flagship vehicle First riv-bonded sheet monocoque “World class - Best in class” Safety - Performance - Technology - Refinement WEC CSR Alcan supply chain London 22 Oct 03 25

Milestones of aluminium vehicle technology (AVT) development Jag X 350 Key steps in technology Milestones of aluminium vehicle technology (AVT) development Jag X 350 Key steps in technology development Manufacturing Technology Structural Modelling Jag XJ 220 Ford AIVs Modelling and Design Structural Performance and Data Replicas and Concept Vehicles Performance of Adhesives (Durability Testing) Materials, Pretreatment and Lubricant development Metro Basic Technology & Patents 1982 1984 1986 WEC CSR Alcan supply chain London 22 Oct 03 1988 1990 1992 1994 1996 1998 2000 2002

Alcan’s contribution to Jaguar n Aluminium Structure Technology n Understanding of Design Process n Alcan’s contribution to Jaguar n Aluminium Structure Technology n Understanding of Design Process n Materials Knowledge n Joint Design & Performance n Real Time Experience on Stamping & Die Design n A World-Class Supply Chain WEC CSR Alcan supply chain London 22 Oct 03 27

X 350 aluminium sheet supply chain Remelt Latchford UK Smelter GB Canada Smelter Elkem X 350 aluminium sheet supply chain Remelt Latchford UK Smelter GB Canada Smelter Elkem Norway Remelt Norf Alu. Norf Cold Mill 4 (1680 -2200 mm) Alu. Norf Hot Mill (1 or 2) Nachterstedt Cold Mills (<1680 mm) Assembly & Finishing Jaguar C B Press. Shop WEC CSR Alcan supply chain London 22 Oct 03 Nachterstedt GLA Nachterstedt CTL 3 Nachterstedt Shaped Blanks UK Warehouse 28

Corporate commitment to environmental stewardship In addition to use of best environmental practices, a Corporate commitment to environmental stewardship In addition to use of best environmental practices, a need for industry to work with stakeholders in addressing broader environmental concerns Through strong product stewardship an opportunity to promote the lifecycle benefits of our products (aluminum in particular) through greater recycling and more efficient consumer products, such as light-weight vehicles WEC CSR Alcan supply chain London 22 Oct 03 29 29

Aluminium is a strong driver for sustainable development So Envir onme ntal ci al Aluminium is a strong driver for sustainable development So Envir onme ntal ci al alu ic om Econ Aluminium is not consumed, it is used and re-used again and again WEC CSR Alcan supply chain London 22 Oct 03 30