Agenda Overview Introduction What is the Workflow

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Agenda Overview Introduction § What is the Workflow Manager? § Typical Workflow Manager applications Workflow Manager BCM with Freelance § Features and typical system layout § Recipe structure and controller structuring § FPX module § Unit Management Block Functions in Workflow Manager § Recipe overview § Recipes handling/Unit utilization § Batch report § Equipment definition list Licenses & Contact © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 1

Introduction What is the Workflow Manager? § What it is: § § A modular software package for production management Its components are used to: § § § Analyze and report production results § Enterprise Applications Plan and control production processes Customize specific production workflows It connects and consolidates data § Process Workflow Manager Historian § Laboratory Systems § It implements the link between enterprise management and the automation level (vertical integration) It integrates data and workflows of PIMS, LIMS and other applications (horizontal integration). Industry applications § Combined with industry expertise, ABB develops process solutions that address business needs in petrochemical and chemical industries § Supports batch and continuous processes Process Automation © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 2

Introduction Production Management Solution Enterprise Applications § Workflow management § § § Object model (ISA-88 / ISA-95) § Laboratory Systems A workflow consists of a sequence of connected steps Manual, semi-automated or fully automated workflows Equipment management § Process Historian § Material management § § Production trains and units Product tracking and tracing Production related scheduling § § Planning and control of workflows and orders § Manual Steps Material and equipment availability checks Production related historian § Process Automation § § Production (summary) reporting Long-term workflow historian Optional: § Batch or Continuous Processes Redundancy § SAP (PP-PI) connectivity *) *) When running with ABB Enterprise Connectivity Services (ECS) © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 3

Introduction Workflow Manager Interfaces e. g. to SAP PP-PI Enterprise Applications ECS Interface Lab. Systems Material & Inventory Process Historian Scheduling Routing e. g. Werum Info. Plus. 21 Database Interface Batch 21 Interface Batch creator Office Thick Client WFM-BCM Office Web Interface Batch Archive © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 4 Reports / Audit Trail Batch reporting Process Automation Batch control Golden Batch 800 x. A, Digi. Vis with Freelance controller

Introduction Workflow Manager Batch Control Module (WFM-BCM) with Freelance § The WFM-BCM is a product provides by the German ATG/COS. § The WFM-BCM for Freelance is released since 2011 and well-proven. § Attractively priced recipe packet include standard batch report, can be extended to FDA-compliant batch document. § Solution provides some additional functionalities on batch and controller level. WFM-BCM Recipes, Sub Recipes Operations and Phases Digi. Vis Operation AC 800 F Includes standard batch report AC 800 F Freelance Phase. X (FPX) Phase Recipe system © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 5 Freelance Phase. X (FPX) Control level

Agenda Workflow Manager BCM with Freelance Introduction § What is the Workflow Manager? § Typical Workflow Manager applications Workflow Manager BCM with Freelance § Features and typical system layout § Recipe structure and controller structuring § FPX module § Unit Management Block Functions in Workflow Manager § Recipe overview § Recipes handling/Unit utilization § Batch report § Equipment definition list Licenses & Contact © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 7

Workflow Manager BCM with Freelance Features and typical system layout § § From standard batch reports up to FDA-comform batch documentation § Unit management module with alarm management § Automatical reading of report values from the controller § TOC (Transfer of Control) and „Stop phase“ functionality on batch level § Easy equipment engineering § Versioning on recipe level § Instantiation on recipe level § Graphical unit management and planning (bar graphs) § © ABB Group 15 March 2018 | Slide 8 Batch operation integrated in Digi. Vis Easy licensing

Workflow Manager BCM with Freelance Batch and process operation on the same monitor Operator stations Operation Digi. Vis and WFM-Batch on the same monitor § Engineering § Control Builder F and WFM-BCM PC for § WFM-BCM application § and CBF Industrial Ethernet (opt. redundant) AC 800 Fcontroller © ABB Group 15 March 2018 | Slide 9 AC 800 Fcontroller redundant

Workflow Manager BCM with Freelance A worldwide network – access via remote desktop Access via remote desktop § § Starting recipes § © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 10 Configuration and maintenance § Main system Operation in WFM and Digi. Vis § Receiving system Transfer of data, recipe and reports Starting FPX module in Freelance controller

Workflow Manager BCM with Freelance Recipe structure and controller structuring …in the Freelance controller Faceplate Unit block Workflow Manager BCM Recipe Status management Faceplate Structure Faceplates Sub recipe Operation FPX Phase © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 11 Sequence function Parameter & ISA-88 status Phase logic Control Module

Workflow Manager BCM with Freelance FPX function block is the interface to the control § § FPX function block is controlled by a phase of the WFM-recipe § FPX controls its sequence functions and recipe parameters (set points) § FPX offers independent manual control through its faceplate § © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 12 The FPX and the FPX_Ext UFB are the interfaces between WFM batch and the Freelance controller FPX_EXT (UFB) handles report values and the internal status

Workflow Manager BCM with Freelance SFC´s to implement the phase logic Workflowmanager BCM Recipe phases on equipments e. g Dosing. A on R 700 AC 800 F Controller Freelance FPXfunction block Freelance SFC‘s FPXDos. A 701 Running START OPEN VALVE PUMP ON SET <= ACTUAL OFF/ CLOSED ? OFF 7 CLOSED © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 13 Holding START OFF/ CLOSED ? OFF 7 CLOSED Stopping START OFF/ CLOSED ? OFF 7 CLOSED Aborting START OFF/ CLOSED ? OFF 7 CLOSED Restarting START OFF/ CLOSED ? OFF 7 CLOSED

Workflow Manager BCM with Freelance Function Block Freelance Phase. X Extended § Adds reporting and status to the FPX function block § Display and marshalling for report values (pin R 01 – R 20) § Is supplied with WFM BCM package and is always configured as FPX add-on. FPXDos. A 701_Rep © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 15 FPX_EXT in function block presentation FPX_EXT faceplate in Digi. Vis

Workflow Manager BCM with Freelance Function Block “Unit Management Block” (UMB) § § Controlled by WFM-BCM § UMB allows to admin the unit by its faceplate § Reset § Locking the unit for batch access (man. mode) § Defining allowed number of accesses to the unit by simultaneously active recipes § © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 16 UMB (UFB) manages and provides the unit operation status in the controller and to show in graphic displays. Is included in WFM-BCM for Freelance

Workflow Manager BCM with Freelance Function Block “Unit Management Block” (UMB) UMB faceplate (with active batch warning) Presentation of unit information in Digi. Vis graphic display Presentation in function diagram Processing the unit information within controller logic

Agenda Functions in Workflow Manager Introduction § What is the Workflow Manager? § Typical Workflow Manager applications Workflow Manager BCM with Freelance § Features and typical system layout § Recipe structure and controller structuring § FPX module § Unit Management Block Functions in Workflow Manager § Recipe overview § Recipes handling/Unit utilization § Batch report § Equipment definition list Licenses & Contact © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 18

Functions in Workflow Manager Recipe structure for a good overview Recipe level Recipe name Recipe version Unit name Text Status Text recipe element Parallel branch Jump in Workflow = Prozedur Start transition recipe element Alternative branch End transition recipe element Jump out Operation A 3 Unit 1 © ABB Group 15 March 2018 | Slide 19

Functions in Workflow Manager Recipe Navigation parameter list © ABB Group 15 March 2018 | Slide 20

Functions in Workflow Manager Views of the Workflow Detail view Overview Disposition © ABB Group 15 March 2018 | Slide 21

Functions in Workflow Manager Area Utilization / Reservation Planning mode § Recalculate planning parameters by clicking the button § Schedule by moving the bar graph § Saving session Normal mode § Workflows can be set to automatic § Automatic mode starts workflows as scheduled § Recalculation of planning parameters § Automatic refresh allows checking plan vs. reality © ABB Group 15 March 2018 | Slide 22

Functions in Workflow Manager Area Utilization / Reservation Plan Switch to planning mode § Drag workflow bar § Tooltip shows all the information regarding the workflow § Other applications/calls of the same workflow and rescheduled. § External planned workflows are blocked (red frame) © ABB Group 15 March 2018 | Slide 23

Functions in Workflow Manager Area Utilization / Reservation Plan Move workflow to a different equipment §Switch §Drag to planning mode workflow to different equipment §Possible §Tooltip © ABB Group 15 March 2018 | Slide 24 if equipments are of same equipment class shows all information regarding the workflow

Functions in Workflow Manager Electronic Batch Report § Integrated report editor § Cyclic reports § Batch oriented reports § Supporting XLS and PDF § Saving as file or in protected database § Audit trail § 21 CFR part 11 compliant § Two level electronic signature § § © ABB Group 15 March 2018 | Slide 25 Checking and approving Archiving over years

Functions in Workflow Manager Equipment Definition § § Easy and clear list entry § Configuration, assignment and presentation with one tool § Configuration of phase, phase parameter and assignment of phases to units and FPX modules in the controller is done by just entering the names in the list. No database knowledge required! § Creation and coupling in the databased on phase function type templates (e. g. with/without manual input) § © ABB Group 15 March 2018 | Slide 26 List based equipment configuration (Excel) All necessary entries created automatically. Nothing can be forgotten or done wrong!

Functions in Workflow Manager List based Equipment Configuration § © ABB Group 15 March 2018 | Slide 27 The equipment list is the definition of phases, parameter and mappings and documents the mappings.

Functions in Workflow Manager Equipment Definition, Upload to Database § Upload Manager § © ABB Group 15 March 2018 | Slide 28 Generate upload files and upload to database

Agenda Licenses & Contact Introduction § What is the Workflow Manager? § Typical Workflow Manager applications Workflow Manager BCM with Freelance § Features and typical system layout § Recipe structure and controller structuring § FPX module § Unit Management Block Functions in Workflow Manager § Recipe overview § Recipes handling/Unit utilization § Batch report § Equipment definition list Licenses & Contact © 2012 ABB Automation Gmb. H 15 March 2018 | Slide 30

Licenses & Contact Licenses Basis WFM Batch Control Modul § WFM § Thick Client § Report Generator § Archiving / Restore Modul § 25 FPX coupling licenses Additional FPX coupling licenses § 50 FPX coupling licenses § 100 FPX coupling licenses § 400 FPX coupling licenses

Licenses & Contact Please contact us via phone, Lotus Notes Sametime or e-mail: § WFM-BCM § § Technical support: Klaus. Kaltschnee@de. abb. com § § Leader, Manager: Commercial ordering: Klaus. Wittler@de. abb. com Send any support requests concerning the order placement, product request, and pricing and delivery process to mail: § § Klaus. Wittler@de. abb. com WFM-BCM is also supported by § © 2011 ABB Automation Gmb. H 15 March 2018 | Slide 32 Klaus. Wittler@de. abb. com Senior Consultant Batch Applications: Harald. Gordetzki@de. abb. com