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© ABB Ltd - Page 1 Quintin Thom Service for increased productivity ABB © ABB Ltd - Page 1 Quintin Thom Service for increased productivity ABB

Productivity? It’s lost every hour in the factory Costs & capacity for : Actual Productivity? It’s lost every hour in the factory Costs & capacity for : Actual output 100 units 60 units INPUT LOSSES OUTPUT © ABB Ltd - Page 2 The average factory OEE - Overall Equipment Effectiveness is 60% ABB

SCOOPE ® - Measures OEE Measures performance AVAILABILITY SCOOPE® SPEED QUALITY LOSSES Breakdowns Idling SCOOPE ® - Measures OEE Measures performance AVAILABILITY SCOOPE® SPEED QUALITY LOSSES Breakdowns Idling & minor stops Process defects Set up & adjustments Reduced speed Yield © ABB Ltd - Page 3 Identifies problem ABB

SCOOPE® n n n Measures OEE Identifies losses, problems, quality issues Per line, per SCOOPE® n n n Measures OEE Identifies losses, problems, quality issues Per line, per machine, per product, per order Highlights improvement opportunities Payback usually within less than 6 months © ABB Ltd - Page 4 Every micro-second of loss identified ABB

ARMADACMS - Advanced Rotating Machine Diagnostics ! © ABB Ltd - Page 5 ARMADA ARMADACMS - Advanced Rotating Machine Diagnostics ! © ABB Ltd - Page 5 ARMADA CONDITION MONITORING SYSTEM ABB

ARMADACMS - Knowledge in advance 80% of rotating machine problems can be detected before ARMADACMS - Knowledge in advance 80% of rotating machine problems can be detected before breakdown Mechanical § bearing § misalignment § looseness n © ABB Ltd - Page 6 n Electrical § contamination § aging § coil looseness ABB

maintenance-tv. com for knowledge A public Web site best practices n maintenance information n maintenance-tv. com for knowledge A public Web site best practices n maintenance information n tools, products, software n database, benchmarking n remote diagnostics n © ABB Ltd - Page 7 n root cause analysis ABB

Centers of excellence generate and deploy knowledge ABB An Intranet for MMC’s Maintenance Methodology Centers of excellence generate and deploy knowledge ABB An Intranet for MMC’s Maintenance Methodology Centers Knowledge factories n Experts n © ABB Ltd - Page 8 n ABB System databases ABB ABB

3 ways to reduce losses and increase productivity SCOOPE® LOSSES Measures OEE ARMADACMS Predicts 3 ways to reduce losses and increase productivity SCOOPE® LOSSES Measures OEE ARMADACMS Predicts maintenance levels maintenance-tv. com + MMC’s © ABB Ltd - Page 9 knowledge, benchmarks, best practices ABB

© ABB Ltd - Page 10 ABB © ABB Ltd - Page 10 ABB