17 March 2004 Walt Kostyk NSWCCD SSES C 9161

17 March 2004 Walt Kostyk NSWCCD SSES C/9161 Kostyk. WJ@NSWCCD. Navy. mil (215) 897 -1479

Origin of WEI evolution from BG-AME n n BG-AME (Battle Group – Automated Maintenance Environment) was a Phase III SBIR that concluded in December 2002 as a three-site demo The demo included intra-ship wireless data acquisition applications and inter-ship Mission Area statusing Shore Site/Help Desk Virtual DDG NAVSEA Phila DDG-51 LBES LUBE OIL PUMP FUEL PUMP LPAC NAVSEA Crane MICROWAVE SWITCH TUBE LM Moorestown CSEDS SPY COOLING SKID CSEDS: Combat Systems Engineering Development Site LBES: Land Based Engineering Site LM: Lockheed-Martin LPAC: Low Pressure Air Compressor Mission Area status display for each Battle Group ship

Dec 2002 Demo Results Inter-ship functionality is not a viable developmental area for NSWCCD-SSES n n Technical issues with UWB radios Programmatic issues with interfaces to other Mission Area automated systems Wireless intra-ship data acquisition hardware performed well during the Dec 2002 demo Conclusion: NSWCCD-SSES to focus on developing and fielding wireless data acquisition and related Condition. Based Maintenance applications n Via ICAS, the Navy CBM program of record; hence, “WEI”

The Next Step: A Shipboard WEI Demo ICAS LAN Rack (CCS) NCAP Terminal Box GATEWAY ALCATEL OMNISTACK 6 Vib Channels 8 Pressure Channels *** **** HPAC **** Signal Conditioning (RTD to 4 -20 m. A) 16 Channels GATEWAY NCAP ICAS Workstation UPS Mach Spaces NCAP GATEWAY Other ICAS Log Spaces GATEWAY NCAP GATEWAY AMR-2 Other “ICAS Log” Spaces (20 Gateways Total) § USS ELROD TEMPALT installation completed 12 Nov 03 § Included full ICAS Tech Refresh § Will demonstrate survivability & performance of wireless equipment in shipboard environment § Will demonstrate benefits of wireless tools for CBM within ICAS

What’s the Plan for Going Wireless? Objective is for ELROD to deploy with wireless ATO, with wireless CBM applications enabled Currently working out with TSM Program: n EMCON w Pierside Em. Con testing? Or w Disable all emitters on main deck & above? n Interference w AEPTEC lab results indicate interference is mitigated by adequate spacing and proper frequency selection n SSAA w Draft is being prepared for submittal, based around USS MASON SSAA

WLAN Access Point Placement aboard USS ELROD Hardwired to ICAS Switch in CCS Aux 2 HPAC #1 Sig Cond Alcatel Omnistack Term Box

BACKUP SLIDE How Does WEI Help the Sailor? Right now… - Automated Engineering Logsheet for HPAC#1 - Accurate Data - Realtime Online Diagnostics CBM R&D in progress… - Wireless logsheet apps - Wireless ILS/XML apps - Realtime online ICAS signal embedding - Additional analog signal processing - Variable voltage - Variable frequency - Discrete RS-232 - Advanced Diag/Prog - Video

The “IDEA Deployment” Cycle for CBM Objective: Systematically develop, test, and deploy CBM products for fleet maintenance & manpower reduction I Identify and spec out CBM requirements D Design & Develop Collaborative government/ contractor effort E A Deployment Evaluate Laboratory “PASS*” testing and shipboard demo Adjust Modify based on fleet feedback and metrics * Products Approved for Shipboard Service

WEI IDEA Deployment On subsequent slides, R&D Tasks are indexed by delivery orders 004, 005, 006, 007, 008, & 009 n n 005 006 005 008 & & 008: Diagnostic/Prognostic Enhancements 009: XML Enhancements 006 are FY-02 tasks 009 are FY-03 tasks Demo/deployment accomplished via separate tasks

005/6. 07: New Daughter Boards Variable Voltage, Variable Frequency, and RS 232/Discrete n 952 will witness Vari-Voltage & Var-Freq Contr Qual Testing 17 Dec, as prep for govt “PASS” testing w 952 PASS testing will commence after CQT w 952 has delineated the performance requirements -> n RS-232/Discrete CQT is approx 2 weeks away w Cosmetic board prep, mainly n Functionality will be 8 channels per board

005/6. 08: HPAC Diag & Prog Produced by Domain Dynamics (Britain) “Trainable” for a given piece of HM&E equipment n n “Teach” it normal behavior and it will recognize abnormal behavior through pattern recognition To be tested with LBES LPAC, then “retrained” for ELROD HPAC w “Normal” LPAC operating data collected 10 Dec 03 n 952 Test criteria: recognition of normal transients, plus general “stability” requirements that will be applied to all 005/006 products -> AND Normal Behavior = Problem “A” Abnormal Behavior

005/6. 10: HPAC OBT & Simulation Produced by ITE, Inc. (Sim. Smart) Simulation model built from HPAC Tech Manual, EOSS, & PMS Three HPAC faults simulated Operator selects faults, simulation drives signal value changes, operator selects actions, and simulation reacts OBT to be accessed via OPC interface from ICAS n Issue: Will the simulation change signal values in ICAS? If so, how to distinguish training mode? Status: AEPTEC has tested at their site and is arranging delivery

005/6. 11: Video (Wireless to the Network) NCAP Gateway Ethernet (Crossover) NCAP Power Supply Ethernet (Crossover) Gateway 120 VAC Power Supply DC DC AXIS 2100 The Network Camera Solution Pelco Spectra III 120 VAC 75 Ohm Coax RS-485 Pan, Tilt, & Zoom Control AXIS Video Server The Analog Camera Solution

005/6. 11: Video (Wireless to the Network) Analog Camera/Network Camera Similarities n n n Both use motion JPEG packeting format Both connect via NCAP Ethernet bridging (NCAP bridging must be enabled) Both have controllable compression (five settings) Analog Camera/Network Camera Differences n n n n Analog is NTSC signaling (interoperability) Analog has pan/tilt/zoom, network is set & forget (unless mounted on pan/tilt platform) Analog is weather-hardened Analog is $1800 (plus server or included? ), network is $500 Analog resolution better than network Analog has external server, network is integral to unit Analog server accommodates four cameras Analog camera accommodates preset pan/tilt/zoom settings Status – Both temporarily installed at LBES, testing underway n n n Issue: Access video from ICAS or desktop? Are resolution & frame rate adequate? Shock qual (shipboard demo issue only) Video Test Reqts

006/6. 07 (ICAS COTS TM XML Conversion) Task: Perform XML tagging of ICAS COTS Operator’s Manual and ICAS Administrator’s Manual n Per Navy Electronic Tech Manual Document Type Definition w The intent is not to convert to Navy TM format, but to tag the content in a standard fashion so it can be easily accessed w There is no “testing” associated with the conversion; rather, it is reviewed by 952 & 205, mainly for parsing to the DTD w The tagged content is used for the 006/6. 09 (help utility) n Status: Two reviews completed (Jul 03 & Nov 03) w AEPTEC is correcting parsing errors (again)

006/6. 08: ICAS Drawing Interface Digitized signal data XML Wrapping The ICAS Network ICAS LAN Rack HM&E Equipment Sig Cond Term Box

006/6. 09: ICAS Help Utility ICAS COTS TM’s XML Tagging via 006/6. 07 Advantage: The ICAS help content can be augmented without an ICAS software change.

006/6. 10: ICAS Data XML Web Interface Digitized signal data (plus logsheet & trend data? Web viewer (via HTML? ) XML Wrapping The ICAS Network ICAS LAN Rack HM&E Equipment Sig Cond Term Box

006/6. 11: ICAS Logsheet Wireless Approval XML Wrapping Digitized signal (logsheet) data Approvals The ICAS Network ICAS LAN Rack HM&E Equipment Sig Cond Term Box

006/6. 12: Video (Wireless To and From the Network) Gateway NCAP Ethernet (Crossover) 75 Ohm Coax Ethernet (Crossover) AXIS 2100 Pelco Spectra III RS-485 Pan, Tilt, & Zoom Control Pelco Video Server Note: For LBES Demo only under DO 006 due to lack of encryption. Shipboard demo under DO 009, when encryption is available.

006/6. 13: ICAS Wireless Text Messaging XML Wrapping The ICAS Network XML Wrapping

DO 008 Tech Reqts (in priority order) 6. 10: ICAS/MELS Web Portal n Shipboard ICAS data to shoreside MELS via protected web portal 6. 11: Wireless Portable Camera 6. 12: NCAP Spectral Vibe Interface 6. 13: Advanced Diagnostics/Prognostics & OSA n For two HM&E eqt’s, each using 5 of each of the six signal types 6. 14: Wireless Palm OS ICAS Interface & Security client n Considering change to IPAQ due to Palm integration difficulty w Palm may never play since they have their own encryption utility 6. 15: Improved DAQ/DB calibr software (polynomial & nonlinear) 6. 16: NCAP & Gateway Status Reporting (SNMP-like) 6. 16: Mod to orig DO - NCAP Effective Radiated Power (ERP) test

DO 009 Tech Reqts (in priority order) 6. 10: ICAS CBM information database tool 6. 11: Tech doc user personalization tool n “Personal rendition” overlay tool that’s linked to base document 6. 12: ICAS COTS TM XML Tagging n n CDS Ed V 4. 2 & V 4. 4, Sys Ad V 4. 4, Op Sup V 4. 4 to AEPTEC 11/21 Integrate to ICAS help utility 6. 13: Tech Manual/Supply System/RRC Interface n Link TM parts list to supply sys & RRC for 100 indiv parts, for 2 TM’s 6. 14: Secure data mgt & data compression utilities