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UAV-UAS GYROCOPTERS LIGHT SPORT AIRCRAFT AMPHIBIANS Aerobatic AC Overview of the Hungarian Aeronautical Industry UAV-UAS GYROCOPTERS LIGHT SPORT AIRCRAFT AMPHIBIANS Aerobatic AC Overview of the Hungarian Aeronautical Industry Research, product development, diversification, collaboration 2016 July Mihaly Hideg Chairman HAIF www. haif. org

1. Introducing the Hungarian Aeronautical Industry 1. Introducing the Hungarian Aeronautical Industry

The operating model of our 21 st century Aeronautical Industry Hungarian Government di ng The operating model of our 21 st century Aeronautical Industry Hungarian Government di ng ndin Strategy formulation Fo un F Fou UAVC g Proposals tin g Su pp or g in und o ls sa Collaboration o op Pr lobby Ministries, HIPA, NRDIO, Authorities Experts – ‘ 03 Collaboration Product devel. Applied research Companies – ‘ 06 R&D org. – ‘ 14 R&D organizations – ‘ 07 Collaboration, research, product development, quality development are key to success

Major milestones of industry development Corvus, Idea-Aircraft, Avana Industries, BHE ltd. , Dioferr ltd. Major milestones of industry development Corvus, Idea-Aircraft, Avana Industries, BHE ltd. , Dioferr ltd. , introduced new aircraft 2007 Creation of HATP Hungarian Aerospace Technology Platform Creation of HAC and HARP by Hungarian Aviation Industry Foundation 2004 HAIF launches the Aerospace Supplier Initiative 2002 2001 1999 1992 2006 2005 Corvus Aircraft ltd. introduced its first composite aircraft Six aeronautical managers establish HAIF 2009 2003 Greenfield sites by Hungaerotech ltd. and Flamespray ltd. Establishment of LH Technik Budapest ltd. and Elektrometall ltd. Halley ltd. introduces its first Apollo ultralight aircraft GE Engine Services launches its greenfield sites Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B 737/B 767 MRO The initial development was driven by part manufacturers and small aircraft developers

Major milestones of industry development – cont. Debut of GENPRO new generation aerobatic aircraft Major milestones of industry development – cont. Debut of GENPRO new generation aerobatic aircraft 2016 Debut of e. Fusion electrical aircraft at Aero 2016 exhibition Establishment of the Unmanned Aerial Vehicle Cluster – UAV Cluster 2014 Sky. Cruiser SC-200 Autogyro receives Type Certificate from Hg. CAA Collaboration agreement: HAC and Hungarian Ship Ind. Cluster Beginning of flight test of Hungarocopter Debut of Apolló Gyro at Aero 2012 exhibition 2012 2011 2010 2013 2012 Debut of Corvus Fusion composite LSA Opening of Diehl Aircabin Hungary composite plant Launching the National Aviation and Aeronautical Strategy Debut of Corvus Racer in Canada at Red Bull Air Race 2010 Grand opening of EL-TECH Aerospace R&D Center in Budapest By the end of 2011, 30+ Hungarian companies got Aerospace AS 9100 B certification

GEES Veresegyház Lufthansa Techn. Budapest Elektro-metall Paks Ltd. • Greenfield site – 100% GE GEES Veresegyház Lufthansa Techn. Budapest Elektro-metall Paks Ltd. • Greenfield site – 100% GE • Repair activity • 15 M$ middle size investm. • SME/Supplier category • Not airport dependent • Established in 2000 • Empl. 240 people • Engine component repair • FAA/JAA/AS 9100 certified • Greenfield JV site- 100% LH • Overhaul activity • 17 M$ middle size investm. • Integrator category • Airport location • Established in 2001 as a JV • Empl. 340 people • Airbus 320/Boeing 737 overhaul • FAA/JAR-145 certified • Greenfield site-100% German • Component manufacture • Small size investment <10 m$ • SME/Supplier category • Not airport dependent • Established in 2001 • Empl. 200 people • Airbus wire harness manufact. • AS 9100 certified Sulzer - Eldim Debrecen Alcoa-Köfém Nemesvámos Flame Spray Ltd. Gödöllő • Greenfield site-100% Swiss • Component manufacture • Small investment <10 M$ • SME/Supplier category • Not airport dependent • Established in 2002 • Empl. 40 people • Turbine parts manufacture • AS 9100/NADCAP certified • Privatizat. /Acquis. -100% US • Component manufacture • Middle size investment ? M$ • SME/Supplier category • Not airport dependent • Established in 1997/2002 • Empl. 110 peolpe • Aerospace fastener manufact. • AS 9100 certified • Greenfield site - 100% Italian • Thermal spray (APS, HVOF), slurry diffusion, honeycomb brazing • SME / Supplier category • Not airport dependent • Established in 2002 • Employs 57 people • AS 9100/NADCAP certified In 2012 Diehl Aircabin Hungary Llc. opened a new composite in Nyírbátor

Diehl Aircabin Hungary Ltd. supplies composite parts for Airbus and Boeing Diehl Aircabin Hungary Ltd. supplies composite parts for Airbus and Boeing

Apollo Fox 1999 - Eger Apollo Gyro 2012 - Eger 2 seat UL aircraft Apollo Fox 1999 - Eger Apollo Gyro 2012 - Eger 2 seat UL aircraft 2 seat gyrocopter Corvus Racer 2010 - Ballószög 1 seat aerobatic aircraft Corvus Fusion 2012 2 seat composite aircraft BXAP 15 2012 - Budapest Electric-motor UAV Sky. Cruiser 200 - 2012 2 seat gyrocopter Four Hungarian SMEs offer 6 different aircraft types – more to come soon

Hydropteron 2009 2 seat composite amphibian Hungarocopter 2012 Flying bike Avana Larus 2009 5 Hydropteron 2009 2 seat composite amphibian Hungarocopter 2012 Flying bike Avana Larus 2009 5 seat composite aircraft GENPRO 2016 e. Fusion 2016 2 seat electric plane 1 seat helicopter FLIKE 2015 1 seat aerobatic plane These aircraft are under various stages of development and testing

The present structure of the industry Design/Development Component manufacturing Small a/c manufacturing Parachute manufacturing The present structure of the industry Design/Development Component manufacturing Small a/c manufacturing Parachute manufacturing Air Ballon manufacturing Maintenance/Overhaul Training Consulting Parts sale Tools manufacturing Calibration Engineering HR services Modification Marketing Industrial organizations 10 15 6 1 1 80 4 2 1 3 2 1 2 3 In order to increase the number of component manufacturers HAIF launched the Aerospace Supplier Initiative Programme in December 2004. Mainly automotive and ICT component manufacturers were invited to the programme. In March 2006 HAIF initiated and organized the establishment of the Hungarian Aerospace Cluster. Now it has 25 members In 2008/09 HAIF launced an AS 9100 Quality Mgmt program for 30+ SMEs, mainly members of HAC Total 133 organizations, 2600 people with 30+ companies with AS 9100 cert.

2. Introducing the Hungarian Aerospace Cluster 2. Introducing the Hungarian Aerospace Cluster

2. 1. Creation of the Hungarian Aerospace Cluster Organized by HAIF, founded in March 2. 1. Creation of the Hungarian Aerospace Cluster Organized by HAIF, founded in March 2006 by four small aircraft developer: 1. 2. 3. 4. Corvus Aircraft Ltd. – UL & LSA manufacturer Halley Ltd. – UL manufacturer Composite One ltd. - amphibian design & prototype developer Hungarocopter Ltd. – small helicopter developer Joined members: 1. Design & Engineering companies (10) Idea-Aircraft Ltd. – Amphibian design&prototype development e. Con Engineering Ltd. – Computer Aided (CAE) solutions CAD -Terv Engineering Ltd. – Engineering services, Catia Delta -Tech Engineering Ltd. – Special tool&machine design Meshining Engineering Ltd. – CAE solutions C 3 D Engineering Ltd. – 3 D CAD design, virtual simulations CFD Engineering Ltd. . - CAE services, virtual testing Hungaro-Copter Ltd. – Design of small helicopter Sky. Cruiser Autogyro Ltd. – Design of autogyros Geneviation Ltd. – Development of aerobatic aircraft HAC was established to provide an organizational framework for faster growth

2. Prototyping companies (2) Varinex Informatics Plc. – rapid prototyping Technoplast Ltd. – rapid 2. Prototyping companies (2) Varinex Informatics Plc. – rapid prototyping Technoplast Ltd. – rapid prototyping 3. Part manufacturing companies (11) Sulzer-Hungaerotech Ltd. - machining Dendrit Ltd. - machining Borsodi Műhely Ltd. - machining Avana Industries Ltd – composite parts Produktum Ltd. – aluminium stands Ostorhazi Ltd. – special coatings Elektro-Metall Paks Ltd. – wire harnesses ELTEC Hungary Ltd. – wire harnesses Macher Ltd. – wire harnesses Gravitas 2000 Ltd. - machining ABF Bowdentechnika Ltd. – mechanical control cables 4. Software development & avionics (5) Allied-Visions Ltd. – flight simulator software development Aviatronic Ltd. – avionics & embedded systems ARTIFEX Ltd. – training and simulation systems BUTE Department of Measurement and Information Systems – embedded systems Evopro Ltd. – system integration&embedded systems,

2. 2. Objectives of the Cluster 1. 2. 3. 4. 5. 6. Speed up 2. 2. Objectives of the Cluster 1. 2. 3. 4. 5. 6. Speed up the development of the Hungarian Aerospace Industry Diversification of the best part manufacturers to aerospace Creation of a network of aerospace and related industries Development of new Hungarian designed small aerospace vehicles Organize the production of these vehicles internationally - JVs Organize and develop complementary capabilities among Hungarian firms to be able to manufacture higher assemblies for large aircraft 7. Achieve sinergies and economies of scale using networking in the fields of design, development, training, logistics, quality (AS 9100), IT, marketing and certification 8. Introduction of modern management methods and principles to the SME sector – six sigma, lean manufacturing 9. Develop new supplier relationships with other countries 10. Replace expensive foreign suppliers with local, low cost ones 11. Increase the Hungarian participation in EU founded aerospace projects

2. 3. Main Characteristics of the Cluster • Organized on bottom up principle • 2. 3. Main Characteristics of the Cluster • Organized on bottom up principle • Non-profit, not a legal entity but with formal membership • Led by 3 managers - 2 founders and HAIF chairman • Barter-type financing • 99% privately owned -21 Hungarian SMEs, 5 foreign SMEs and 1 University • 99 % SMEs • Focusing on product development and manufacturing • Good engineering background • Equipped with modern softwares – Catia, Solidworks, Ansys, etc. • Competences : composites, machining turbine parts, space avionics, CAE, wire harnesses, embedded systems • Young, dynamic management • Supported by HAIF, NIH and HITA • Collaboration agreement with Pannon Automotive Cluster, Hungarian Ship Industry Cluster, Aviation Valley Poland Hanse-Aerospace Collaboration with local automotive-, ship-, energy-, ICT-, space industries

2. 4. Our main industrial partners Aviation Valley 2006 PANAC Autocluster 2006 Hanse Aerospace 2. 4. Our main industrial partners Aviation Valley 2006 PANAC Autocluster 2006 Hanse Aerospace 2006 HSI Cluster 2012 HAC is a founding member of European Aerospace Cluster Partnership EACP

3. Introduction of the Hungarian Aerospace Technology Platform Created: November 2007 Founders: • 2 3. Introduction of the Hungarian Aerospace Technology Platform Created: November 2007 Founders: • 2 Universities (BUTE, ELTE) • 1 Research organization (KFKI AEKI, ) • 4 Companies Bonn Hungary Ltd. SGF Ltd. BL Electronics Ltd. Slot Consulting Ltd. • Hungarian Aviation Industry Foundation Members: 32 www. haif. org/HATP. html

3. Hungarian Aerospace Technology Platform – cont. Objectives: To provide organizational framework for Aerospace 3. Hungarian Aerospace Technology Platform – cont. Objectives: To provide organizational framework for Aerospace research in Hungary To close the gap between the EU and Hungary in Aerospace technologies To help the best research organizations to diversify into Aerospace To devise a national strategy for aerospace research To develop and test small aerospace vehicles To launch integrated research projects To participate in space missions, FP 7 and Clean Sky research programmes To establish new R&D relationships with other countries Rosetta incorporates several Hungarian ICT components…

3. 1. Example of domestic R&D results: • • The system developed by SGF 3. 1. Example of domestic R&D results: • • The system developed by SGF Ltd. measures and evaluates loads during flight After landing data can be downloaded into a PC for evaluation Numerical evaluation and graphical display is performed by the software developed by SGF Ltd. The system can also be used for health monitoring purposes The DABAS central onboard unit The DABAS onboard system can also be adapted to any sport aircraft

3. 2. Example of domestic R&D results - cont. : The BXAP 15 electric 3. 2. Example of domestic R&D results - cont. : The BXAP 15 electric motor powered UAV by Bonn Hungary Electronics

4. Establishment of a new electronics R&D center in Budapest In July 2010 the 4. Establishment of a new electronics R&D center in Budapest In July 2010 the ELTEC R&Đ center launched an Aerospace Incubation House for SMEs

5. Our main research participations in EU programs In FP 7 framework program: SINBAD: 5. Our main research participations in EU programs In FP 7 framework program: SINBAD: Safety improved by new functionality for better awareness on airport approach and departure traffic domain, BEARINGS: New generation of aeronautical bearings for extreme environmental constraints, X 3 -NOISE: Aircraft external noise research network and coordination, ADDSAFE: Advanced fault diagnosis for safer flight guidance and control, PPlane: Personal plane: assessment and validation of pioneering concepts for personal air transport systems, AEROPORTAL: Support for European aeronautical, SMEs, CEARES: Central European aeronautical research initiative EMBROIDERY - Development of energy efficient / lightweight composite parts and tooling based on Tailored Fibre Placement technology / self heating technology GABRIEL - Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and Landing CHATT - Cryogenic Hypersonic Advanced Tank Technologies In Clean. Sky program: BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles Application BME Clean Sky 027 : Development of an innovative bio-based resin for aeronautical applications

6. Main focus areas of the National Aeronautical Strategy: Strategy • Development and manufacture 6. Main focus areas of the National Aeronautical Strategy: Strategy • Development and manufacture of aircraft for General Aviation • Development of Unmanned Aerial Vehicles (UAV) • Development of systems and equipment for general aviation and UAVs • Development of space systems in cooperation with foreign partners • Manufacture of passenger cabin component and systems • Testing of components and systems for aerospace applications • Manufacture of composite parts • Manufacture of turbine parts • Software development and testing – embedded systems, simulation&training • Establish and ramp up collaboration between local and international clusters and platforms – HARP, HATP, Artemis Hungary ‘ 08, MMP‘ 08, EACP’ 09 • Find JV partners to manufacture engines for GA in Hungary • Find a strategic „Mentor country” to start our own TAKE OFF program We need to launch an industry development program similar to the Austrian TAKE OFF program

In our website presentations, brochures, databases and articles are available for download In our website presentations, brochures, databases and articles are available for download

7. Industry publications issued by Hungarian Investment and Trade Agency HITA: HITA The two 7. Industry publications issued by Hungarian Investment and Trade Agency HITA: HITA The two brochures are complementing each other describing both industry and academia

Contact : Mr. Mihaly Hideg M. B. A. M. Sc. Chairman Tel: +36 1 Contact : Mr. Mihaly Hideg M. B. A. M. Sc. Chairman Tel: +36 1 6084844 Fax: +36 1 6084844 Mob: +36 30 3748145 Email: [email protected] com [email protected] com Web: www. haif. org

Attachments Attachments

The evolution of our industry has led to the emergence of new modern vehicles The evolution of our industry has led to the emergence of new modern vehicles

Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999 Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999

Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010 Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010

Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany

Magnus Fusion is conducting the Around Mediterranean Sea program - 2015 Magnus Fusion is conducting the Around Mediterranean Sea program - 2015

The 2 seat Sky. Cruiser SC-200 gyrocopter debuted in 2012 in Hungary The 2 seat Sky. Cruiser SC-200 gyrocopter debuted in 2012 in Hungary

The 2 seat Apollo Gyro debuted at Aero 2012 Friedrichshafen in Germany The 2 seat Apollo Gyro debuted at Aero 2012 Friedrichshafen in Germany

The 2 seat Apollo Gyro with closed cabin debuted at Aero 2013 exhibition in The 2 seat Apollo Gyro with closed cabin debuted at Aero 2013 exhibition in Germany

The BXAP 15 electric powered UAV by BHE at Aero 2013 exhibition Germany The BXAP 15 electric powered UAV by BHE at Aero 2013 exhibition Germany

The one seat Hungarocopter prototype debuted in 2012 The one seat Hungarocopter prototype debuted in 2012

Flight testing of Hungarocopter started in summer 2012 Flight testing of Hungarocopter started in summer 2012

Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd. Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd.

Prototype of the „Avana Larus” composite amphibian by AVANA Industries Prototype of the „Avana Larus” composite amphibian by AVANA Industries

Hydropteron flight tests are in progress Hydropteron flight tests are in progress

Collaboration agreement with the Hungarian Ship Industry Cluster managers Sándor Götz and Mihaly Hideg Collaboration agreement with the Hungarian Ship Industry Cluster managers Sándor Götz and Mihaly Hideg signed the agreement in November 2012 The two clusters intend to develop amphibians together

Eight organizations founded the UAV Cluster in Budapest - 2014 Eight organizations founded the UAV Cluster in Budapest - 2014

e. Fusion full composite electric aircraft debuted in Friedrichshafen - 2016 e. Fusion full composite electric aircraft debuted in Friedrichshafen - 2016

GENPRO one seat aerobatic aircraft developed by Geneviation Ltd. - 2016 GENPRO one seat aerobatic aircraft developed by Geneviation Ltd. - 2016