Скачать презентацию Industrial Laser Cutting Machine Navigator KS based on Скачать презентацию Industrial Laser Cutting Machine Navigator KS based on

2013eb24a045c40d580e2c141e1a1917.ppt

  • Количество слайдов: 28

Industrial Laser Cutting Machine Navigator KS based on fiber laser and linear motors JSC Industrial Laser Cutting Machine Navigator KS based on fiber laser and linear motors JSC VNITEP (Russia)

COMPANY key issues and focus areas • Manufacture and supply of industrial laser cutting COMPANY key issues and focus areas • Manufacture and supply of industrial laser cutting systems for sheet metal processing (patented technology) • Job-shops: laser cutting, bending, welding, tooling, lathing etc. • Research and Development

History • 2001 project starts • 2003 made 1 st pilot laser machine Navigator History • 2001 project starts • 2003 made 1 st pilot laser machine Navigator KS-1 equipped with CO 2 laser • 2004 the first time fiber laser was used for sheet metal cutting • 2005 first machine for industrial application; engine layout technology patented • 2007 mass production of industrial metal cutting systems with fiber laser • 2009 new control system, automation, improved appearance, refined key machine units • 2010 entering the European an Asian markets • 2012 at the 22 th International Exhibition of technologies for sheet metal processing Euro. BLECH in Hanover (Germany) double cutting heads machine was presented (world-wide patent)

Navigator KS Multinational VNITEP team: Russia, Germany, France, Estonia Navigator KS Multinational VNITEP team: Russia, Germany, France, Estonia

Fiber laser vs. CO 2–laser Parameter CO 2–lasers Fiber Lasers Wave length, mkm 10, Fiber laser vs. CO 2–laser Parameter CO 2–lasers Fiber Lasers Wave length, mkm 10, 6 1, 07 BPP, mm x mrad 3. . . 6 1, 3. . . 14 Wall plug Efficiency, % 8. . . 10 30+ Maintenance costs, in rel. units 1 0, 1 Periodicity of lamps and laser diodes substitution, hrs. - > 50 000 Cutting speed, in rel. units 1 1, 1… 3

Wave length difference between the absorption coefficients – cutting non-ferrous metals focusing into a Wave length difference between the absorption coefficients – cutting non-ferrous metals focusing into a spot smaller diameter – minimal heat affected zone, cutting thin and deformable metals

Excellent Beam Parameter Product • creation of the light is 200% more efficient • Excellent Beam Parameter Product • creation of the light is 200% more efficient • no expensive optical path • flexible optical fiber up to 300 m long • the focusing lens is sealed in the cutting head

Coefficient of efficiency Wall-plug efficiencies greater than 30% considerably lower running costs Coefficient of efficiency Wall-plug efficiencies greater than 30% considerably lower running costs

Maintenance costs 50% longer servicing intervals 50% lower servicing costs No moving parts or Maintenance costs 50% longer servicing intervals 50% lower servicing costs No moving parts or mirrors - reducing maintenance requirements and operating costs

Laser diodes substitution • fiber laser is modular, built from multiple laser units • Laser diodes substitution • fiber laser is modular, built from multiple laser units • allows the laser system to incorporate reserve modules and power margins • could be supplied in bigger case for further gradual upgrade

Steel 10 mm Aluminum 1 mm Stainless steel 1 mm Steel 5 mm Steel 10 mm Aluminum 1 mm Stainless steel 1 mm Steel 5 mm

Brass 2 mm Stainless steel 1 mm Stainless steel 2 mm Steel 10 mm Brass 2 mm Stainless steel 1 mm Stainless steel 2 mm Steel 10 mm

Results 20 мм Results 20 мм

The minimum diameter of the cut hole - 1. 4 mm at a thickness The minimum diameter of the cut hole - 1. 4 mm at a thickness of 10 mm (7% of the thickness)

Al, 8 mm Al, 8 mm

Al, 7 mm Al, 7 mm

Maximum cutting thickness Metal  Power Steel, mm Stainless steel, mm Aluminum and alloys, Maximum cutting thickness Metal Power Steel, mm Stainless steel, mm Aluminum and alloys, mm Copper alloys, mm 1 k. W 12 4 4 3 2 k. W 18 10 7 6 3 k. W 22 12 10 7 4 k. W 25 14 12 8

Technical data • Positioning speed – up to 210 m/min • Possible cutting speed Technical data • Positioning speed – up to 210 m/min • Possible cutting speed – up to 60 m/min • Acceleration – up to 2. 5 g • Smallest programmable measurement path X/Y/Z 0, 5 mkm • Position accuracy +50 mkm/m • Repetition tolerance 10 mkm/m

Competitive advantages • Best price-to-perfomance ratio • Low ownership cost • High reliability • Competitive advantages • Best price-to-perfomance ratio • Low ownership cost • High reliability • High safety • Automated determination of the sheet metal position on the cutting table

Price-to-perfomance • cutting speed 1. 1 - 3 times higher • part of useful Price-to-perfomance • cutting speed 1. 1 - 3 times higher • part of useful laser time provides a low cost of production

Low cost • power consumption • operating costs • space Low cost • power consumption • operating costs • space

Reliability • warranty period - 17 500 hours or 2 years • 24/7 • Reliability • warranty period - 17 500 hours or 2 years • 24/7 • laser diodes substitution 50 000 hrs. • guides and linear motors resource over 100 000 km

Reliable components from the best suppliers provide the reliability of the machine. • IPG Reliable components from the best suppliers provide the reliability of the machine. • IPG Photonics or Rofin Sinar fiber laser • INA linear guidance systems • IGUS cable carriers • RENISHAW linear encoders • SIEMENS linear motors • DELTA TAU CNC • FESTO and CAMOZZI pneumatic components

Benefits over machines similar in operation • One linear motor on each axis - Benefits over machines similar in operation • One linear motor on each axis - reliability and control at high speeds • Rigidity and vibration resistance • Best rate between moving and static weight of the machine • Composite Y-beam – Russian aerospace technologies • Editable software – creation of new technologies for specific customer’s tasks and materials • Coordinate table design has the upgrade ability to increase productivity of at least 1. 8 times • A wide range of models, scalable machine design • Pallet shuttle changing system

Latest research • Suppression system resonance oscillations in HSM is designed to accelerate the Latest research • Suppression system resonance oscillations in HSM is designed to accelerate the machine to 5 g • Sealed cutting head with automatic focus adjustment and rapid replacement of the focusing lens • A more productive control system with high fidelity given circuit • Automated nozzle changing system

Geography More than 100 laser cutting mashines are installed in Russia Equipment purchased and Geography More than 100 laser cutting mashines are installed in Russia Equipment purchased and installed in • Estonia 2 • Lithuania 2 • Bulgaria 1 • Belarus 2 • Kazakhstan 2

Thank you for your attention! Questions? www. vnitep. ru Thank you for your attention! Questions? www. vnitep. ru