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® Easylube RFID Patrol Management Automatic Lubrication System 3 S Software System Service Present by Hornche Corporation Revised 2010/07/16
About Hornche Corporation n 1988 established on importing particular lubricants to straighten out equipment maintenance. n 1992 started in manufacturing and marketing an extensive line of Single Point Automatic Lubricator. So far we supply all over 30 industrial countries in worldwide. n In 2009, Hornche decided to launch its MQL Software and RFID management, which is the only route to solve the challenge on bearing lubrication.
Our Mission Continuously striving to be the major automatic lubrication system supplier for machinery maintenance and to provide a total solution of excellent lubrication services for industrial manufacturers. n Innovation – Consistently dedicate in R&D for upgrading Hardware and Software designs and applications. n Trustfulness – Quality promised, inhouse manufacturing from production, inspection, packing to shipping. n Responsibility – Provide fully after service and technical support.
Keys to Optimize Bearing Performance MQL Calculation Routine Replacement Skilled labour Load & Speed Labour-intensive RFID Electromechanical Lubricator Contamination RFID Patrol Management Software Lubrication Analysis Temperature Vibration Routine Inspection Moisture Guardwatch Software n. Easy to put MQL (minimum quantity lubrication) into practice n. RFID management to be true cost-saving for maintenance
The Disadvantages of Manual Lubrication n Unable to control excessive pressure and regreasing rate in right volume & right time n Manual re-greasing volume always in a guesswork, causes inconsistent lubrication result n Heavy maintenance labor work with skilled labors are required n No warning alert for any abnormality, causes machines easily be over or under lubricated n No risk management to control high potential machinery damage n Mass Grease wastage and contamination
® Easylube RFID Patrol Management Automatic Lubrication System 3 key solution to make you easy. . . Software 3 S System Service n Scientific Calculation & Maintenance Record n Mechanism of Auto. Regreasing n Computerized Maintenance Management n RFID Patrol Monitor
Software n Scientific Calculation & Maintenance Record n MQL Program This software provides the calculation formula to help maintenance men to determine the correct Re-greasing volume & interval. Successfully function this program is fundamental base on putting Minimum Quantity Lubrication into practice. n Guardwatch Program This software provides the RFID Near Field Communication (NFC) in importance to track the specific Re-greasing Rate being truly implemented in each single lube-point on site.
System -1 n Mechanism of Auto-Regreasing n Provide an excellent Automatic & Labor-Free lubrication maintenance. n Regulate & control a proper regreasing rate by its individual period setting switches. n Consistently to keep bearing lubrication at a sufficient level. n Built in a LED pre-warning light for monitoring abnormality occurrence. n Preventing pre-mature failure of equipments.
System -2 n Computerized Maintenance Management The Content of Patrol Management Kit n MQL software (for PC) - Maintenance management controlled by MQL Program n Guardwatch software - Each lube-point’s re-greasing rate (for PDA) and condition will be tracked by Guardwatch Program n 2 pcs of Smart Lock - Keep maintenance data & records for (for PC management) each lube-point for after-service. - Collect lube-point’s data to handheld PDA n RWD 145 B-EL RFID reader (for applying to PDA) by RFID Near Field Communication (NFC). * R&D Technical Guidebook depend on availability
Service n RFID Patrol Monitor Quick Setup Here are six easy steps to get the process in action. By following these simple steps, tracking these large maintenance issues can be easily obtained. As the result, TPM initiative becomes more approachable. Step 1 Step 2 Step 3 Install the synchronization software Setup inspection routes for Easylube RFID lubricators or RFID tags. Compile each lube point data to handheld PDA Step 5 Always maintain an up-to-date report on handheld PDA before performing inspection routes for accuracy purpose. Routine Patrol Inspection Carry out regular replacement Step 6 Monitor updated report and check abnormality at MQL software. Step 4 Upload the data to MQL software with necessary calculation and record.
Service n RFID Patrol Monitor Site inspection Monitor updated report and check abnormality Upload collected data to MQL system Download upto-date lube point data to hand-held PDA Site inspection Site inspection
® Advantages Easylube n Working conditions and risk management are improving. n Built-Up RFID technique with Pre-Warning LED lights (green & Red) when abnormality occurred in machine’s operation. n No more uncertainty in Grease interval and Grease volume on each single rolling bearing. n No more lube point is missed during inspection patrol. n No more human errors in re-greasing operation and inspection patrol. n Enable easy tracking of bearing root cause. n Enhance the efficiency and effectiveness of maintenance practice, thus to reduce in maintenance cost. The costeffective replaceable grease cartridge and battery allows unit to be used repeatedly.
® Easylube Elements ü Electric Motor ü Water Pump Power generation n Mining ü Conveyer & Agitator Petroleum products n Papermaking ü Blower & Kiln Iron & Steelmaking n Canning industry ü Air Handling Unit Heat processing n Rubber & Plastic ü Air Conditioner Tile/Cement manufacturer n Beverages & Brewery ü Cooling Tower Chemical industries n Food processing ü Exhaust Fan Automotive manufacturer n Pharmaceutical factory ü Ventilator Glass & Textile industry n Machinery manufacturer ü Air Compressor Semiconductor/Electronics n Flour mill ü Hoist Military/Government n Hospital & Hotel ü Escalator & Lift Appropriate Industry-wide category n n n Public transportation n Waterworks n Crematoriums n Sewage treatment plant n Amusement park n Shopping mall . . . etc, equipments
Easylube Lubricator Introduction n Easylube is more user-friendly for continuous lubrication on lubricant-required equipment. n Quality stand for Vibration, Corrosion, Dust and Moisture resistant, it is also UL Listed for using in hazardous areas to meet both lubrication and safety requirements. n Regulated re-greasing rate is essential to good operation and maintenance. n Dispensing time can be set from 1 to 12 months and power can be turned off for machine downtime. n Replaceable grease cup allows unit to be used repeatedly. n Easylube is battery-operated to meet a wide range of applications.
RFID Introduction Easylube RFID (Radio Frequency identification) contains two parts. . . n RFID tag composes of passive microchip and antenna for transmitting the ID number. While when receiving the radio frequency from reader, the tag will make an ID response back to the reader. n The device of RFID reader provides electromagnetic induction current in order to record each lubricator identification and condition into PDA for future tracking and maintenance. This application and usage is for maintenance men to carry on patrol in inspecting lubricators which installed at remote, outdoor or difficult-to–access locations.
MQL + RFID Program Setup inspection routes n Install Easylube RFID lubricators or label RFID tags. n Compile each lube point data to handheld PDA. n Upload the data from PDA to MQL software with necessary calculation and record. PC (MQL installed ) TO via USB cable PDA (Guardwatch installed ) Out To Patrol n Download the latest data of each RFID number from PC to PDA BEFORE service people out to patrol the installed lubricators on sites Back from Patrol n Upload the collected data from PDA to PC once AFTER service people is back from the patrol. n Monitor updated report and check abnormality at MQL software.
Thank you !!